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AEROSEP® Multi-Stage Aerosol Separation System

The AEROSEP® system is specifically designed for the collection of hygroscopic, submicron particles (or “aerosols”) as small as 0.2 µm in diameter. The technology utilizes particle growth via nucleated condensation and a stage-wise collection approach to meet the most stringent removal efficiency requirements.

Typically, the system consists of four stages:
  • Stage 1 – Pre-conditioning stage for gas saturation and removal of particles 3 µm and larger.
  • Stage 2 – Particle growth stage, where nucleated condensation enlarges aerosols to around 1 µm.
  • Stage 3 – Coalescing stage in a B-GON® Mist Eliminator, agglomerating particles to approximately 10–12 µm.
  • Stage 4 – Entrainment separation in a B-GON® Mist Eliminator to remove the enlarged particles.

The AEROSEP® is a proven technology for emission control in various applications, such as flue gas clean-up in municipal solid waste incineration, coal-fired power generation, nitrogenous fertilizer production, and semiconductor manufacturing, among other processes that benefit from this technology.

AEROSEP® Features

  • High submicron removal efficiency, guaranteed to meet tightening emission standards
  • Flexible vessel size and shape
  • Modular vessel fabrication for faster delivery and installation
  • Flexible component adaptability: KON-TANE® and B-GON® designs can be interchanged for optimized or adjusted performance
  • Simplified maintenance with:
    • Easy installation and removal of KON-TANE® and B-GON® via PANTS HANGER™ cassette or BATTEN BAR™ modules
    • Removable spray lances
    • On-line cleaning service for KON-TANE® and B-GON®
  • Multi-stage flexibility within a single vessel, allowing each stage to function individually to:
    • Treat different pollutants without cross-contamination
    • Independently control the liquid-to-gas (L/G) ratio
    • Recover different solution concentrations
    • Apply cooling or heating, and add or remove liquids
  • Low operating costs through longer uptime, energy savings, and minimized maintenance needs

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Cost Advantage

Compared with wet electrostatic precipitators and ionizing scrubbers, the AEROSEP® offers a significantly lower initial capital investment.

AEROSEP®Multi-Stage Aerosol Separation System

The AEROSEP® system is specifically designed for the collection of hygroscopic, submicron particles (or “aerosols”) as small as 0.2 µm in diameter. The AEROSEP® Technology utilizes particle growth via nucleated condensation and a stage-wise collection approach to meet the most

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