OIL MIST COLLECTOR and ELIMINATOR
Machining/Metalworking
In metalworking operations coolants and lubricants are used to cool the tools and dies used to form metal parts. Often these emissions cause “blue haze” or hydrocarbon smog to form inside the manufacturing plant as well as a buildup of oil film on equipment, walls and floors. Kimre B-GON® Oil Mist Eliminators and Fiber Bed Filters are an ideal way to ensure indoor air quality and to minimize hazardous conditions for workers. The Kimre oil mist eliminator, oil mist separator, mist separator filter and other equipment can be supplied for point source control as well as combined “house” ventilation systems.
Food Frying
When foods are fried, the oils that are used will evolve droplets into the air. Kimre B-GON® Oil Mist Eliminators and Fiber Bed Filters provide an effective control solution to eliminate stack opacity and oil drop out on rooftops and surrounding areas.
Plasticizers
Many additives are used in making plastic products to impart specific properties to the polymer being used. The plasticizer additives often have properties that make them difficult to control. They vaporize during plastic processing, but will condense out as the air cools in the ventilation system. Depending on the materials and temperatures, the condensed droplets will often be in the sub-micron range, making them perfect for control with Kimre Fiber Bed FIlters
Kimre’s Oil Mist collectors, eliminators, and separators efficiently remove harmful particles from industrial processes. Our oil vapor separators and mist separator filters are designed for high-efficiency separation, ensuring cleaner air and reduced emissions, helping industries comply with strict environmental regulations while enhancing operational efficiency.
FAQs
What causes oil mist in plasticizer manufacturing?
In plasticizer production, the generation of oil mist occurs primarily during high-temperature operations, such as the heating of plasticizers or chemical additives. As these substances vaporize, the vapors cool and condense into submicron oil mist particles. These particles can travel through the facility, creating potential risks including worker exposure to inhalable fine particles, contamination of machinery and surfaces, increased fire hazards due to oil accumulation, and corrosion of critical infrastructure.
How does an oil mist collector function?
An oil mist collector is engineered to capture and separate fine oil particles from the air before they can disperse into the facility. These systems typically utilize a combination of coalescing media, such as fiber bed filters or mechanical coalescing elements, which work by promoting particle collision and coalescence. As the oil-laden air passes through the media, the smaller particles aggregate, forming larger droplets that can be efficiently separated. The filtered air is then returned to the environment, and the collected oil is either recycled or disposed of in a safe manner. Kimre’s B-Gon® Mist Eliminators and Fiber Bed Filters provide high-efficiency mist removal that ensures optimal performance in challenging manufacturing environments.
What are the technical advantages of implementing oil mist control in plasticizer manufacturing?
- The technical benefits of an effective oil mist control system include:
- Improved worker safety: By reducing the concentration of airborne oil particles, the system mitigates the risk of respiratory issues, skin irritation, and slip hazards caused by mist accumulation on floors and surfaces.
- Regulatory compliance: The system ensures adherence to stringent environmental and occupational safety regulations, such as the OSHA permissible exposure limit (PEL) of 5 mg/m³ for oil mist over an 8-hour shift, and similar standards set by the EPA and other regulatory bodies.
- Protection of equipment and infrastructure: Oil mist can lead to the corrosion of sensitive components, fouling of bearings, and premature failure of motors, pumps, and other machinery. A high-performance mist control system helps mitigate these effects, extending the life cycle of equipment and reducing maintenance costs.
- Operational efficiency: By minimizing the frequency of filter replacements, repairs, and cleaning cycles, oil mist control systems reduce operational downtime and maintenance costs, while improving overall plant productivity.
How does Kimre’s technology support oil mist control in plasticizer manufacturing?
With over 50 years of experience in industrial air purification, Kimre has become a leader in providing advanced mist elimination solutions. Our expertise in handling complex filtration requirements, including those specific to plasticizer manufacturing, has helped us develop high-performance coalescing fiber technology. Kimre’s systems are specifically designed to handle high mist volumes and fine particle sizes while ensuring continuous, low-maintenance operation. Our solutions are adaptable for both pure mist and wet sump applications, making them ideal for various plant configurations.
Why should plasticizer manufacturers invest in high-efficiency oil mist control systems?
For plasticizer manufacturers, investing in advanced oil mist control technology is critical for maintaining long-term plant reliability, protecting equipment, ensuring worker safety, and meeting regulatory requirements. A high-performance mist collection system can significantly reduce recurring operational costs associated with machine downtime, frequent maintenance, and air quality violations. By enhancing air quality and minimizing exposure to hazardous airborne oils, manufacturers can improve overall efficiency and productivity, while safeguarding the health of personnel and the integrity of plant operations. Contact Kimre for a customized solution designed to optimize the efficiency, safety, and compliance of your facility.
