# LLMs.txt - Sitemap for AI content discovery # > --- ## Pages - [Knowledge Center](https://www.kimre.com/knowledge-center/): Explore Kimre Knowledge Center: A curated collection of diverse content pillars, offering engaging and insightful reading experience. - [Process Data Questionnaire](https://www.kimre.com/process-data-questionnaire/): - [Careers](https://www.kimre.com/careers/): Kimre career page, Make a great addition to our team, please check back frequently for posted positions. - [Fiber Bed Filters](https://www.kimre.com/fiber-bed/): High-efficiency fiber bed filters, scrubbers, and mist collector systems for industrial air filtration and superior particulate removal performance. - [SXF™ Semi-Crossflow Scrubber](https://www.kimre.com/sxf/): The Kimre’s SXF™ Semi-Cross Flow Scrubber is used for cleaning gases of contaminants. Dirty gas flows through it horizontally by way of a set of pre conditioning sprays. - [AEROSEP®Multi-Stage Aerosol Separation System](https://www.kimre.com/aerosep/): The AEROSEP system of Kimre Inc. is designed to collect hygroscopic submicron particles known as aerosols that are as minute as 0.2µm in diameter. Some of its features are efficient high sub-micron removal, flexibility, simplified  maintenance and low costs. - [DRIFTOR®Drift Eliminators for Cooling Towers](https://www.kimre.com/driftor-drift-eliminator/): Find a high-quality cooling tower drift eliminator to control the loss of water from cooling towers. For more info on cooling tower mist eliminator, contact us! - [LIQUI-NOMIX® - Liquid Coalescers](https://www.kimre.com/liqui-nomix-liquid-coalescer/): Kimre Inc. provides high-performance coalescer pads and liquid-liquid coalescers, designed to separate liquid contaminants from streams and optimize separation processes in industrial applications. - [Fibre Bed - Candle Filters](https://www.kimre.com/fiber-glass-products/): Find our reliable fiber bed mist eliminator and candle filter systems. Kimre is a renowned manufacturer of fiberbed mist eliminators and candle filters. - [KON-TANE®Scrubber and Tower Packing](https://www.kimre.com/kon-tane-scrubber-and-tower-packing/): Packed tower scrubbers and tower packing are used for an improved phase transfer. Kimre is a trusted packed bed scrubber manufacturer in USA. Contact us! - [B-GON® Mesh Pad Mist Eliminators](https://www.kimre.com/mesh-pad-mist-eliminators/): Kimre provides high quality and durable mesh pads mist eliminators and vane mist eliminators to the industries. We are a renowned manufacturer of mesh pads in the USA. - [Lighter Side of Kimre](https://www.kimre.com/lighter-side-kimre/): Kimre - Lighter Side of Kimre - [Site Map](https://www.kimre.com/site-map/): HTML sitemap of Kimre Inc. gives you a comprehensive understanding of what information is available on our website. - [Mist Eliminators](https://www.kimre.com/mist-eliminators/): High-performance mist eliminators from top manufacturers. Find industrial mist eliminator filters designed for efficient liquid-gas separation and emissions control. - [Intro](https://www.kimre.com/intro/): Kimre Inc. has recognized itself as a global player in clean air technology. Our engineers and application specialists have helped to solve process and gas stream emission problems in industrial plants. Contact us at 305-233-4249 or sales@kimre.com. - [Applications](https://www.kimre.com/applications/): For more than 40 years Kimre has been providing technical solutions for the most difficult emission requirements in the air-pollution control and chemical processing industries. - [Founder and Chairman of Board and President](https://www.kimre.com/ceo-and-president/): In 1973, a chemical engineer, George C. Pedersen, founded Kimre Inc. with the aim to provide clean air technology products to create a better environment for future generations. Mary R. Keenan is the President of Kimre, Inc. Formally she was associated with Glaxo Smith Kline and US Air Force Reserves. - [Our Vision](https://www.kimre.com/our-vision/): George C. Pedersen set up Kimre Inc. with the objective to design and implement technologies which will clean our air and protect our environment, to provide a better eco-system for our future generations. - [The Kimre Team](https://www.kimre.com/the-kimre-team/): Employees at Kimre Inc. are committed, compassionate, professionals who create, design and innovate as a team. Our dedicated and experienced staff hears and values your ideas. We believe in work life balance and have a very low attrition rate. - [Global Presence](https://www.kimre.com/global-presence/): Besides USA, Kimre Inc. is present in several locations across the world including Austria, Brazil, China, Columbia, South Africa, Chile, Germany, Hungary, India, Israel, Korea, Japan, Belgium, Morocco, Canada, Mexico, Argentina, France, Australia, and New Zealand. - [History](https://www.kimre.com/history/): Kimre Inc. was founded by George C. Pedersen, an MIT Graduate in 1973. Since more than 4 decades, we offer air clearing products in the United States of America. With two facilities, a team of experienced engineers, we aim at a pollution free environment for our future generations.   - [Project Management](https://www.kimre.com/engineering/project-management/): Kimre Inc's efficient professionals will oversea your project by way of planning, fabrication, participating in field assembly and commissioning. Our expertise includes mechanical design and rafting, structural and foundation analysis, inspection of welding, painting and construction, to name a few.  - [Custom Designed Products](https://www.kimre.com/engineering/custom-designed-products/): Kimre Inc. specializes in manufacturing of various custom design products to clean air and thereby create a safer and healthier environment. - [Research and Development](https://www.kimre.com/engineering/research-and-development/): Kimre Inc. has acquired knowledge about different industrial applications over the last four decades. We have constructed a new research laboratory facility at our office in Homestead, Florida. Here we test our material, check how effective these are, and develop new products.  - [Technology](https://www.kimre.com/technology/): Kimre Inc. uses state of the art air cleaning technology in its system including mist eliminators and incorporates particle collection and other operations such as absorption. Some of its designs include fiber bed filters, Kimre's  SXF™ Semi-Cross Flow Scrubber and AEROSEP® multiple stage aerosol separation system. - [Engineering](https://www.kimre.com/engineering/): Kimre Inc. designs, manufactures and implements high performance wet scrubbers, mist eliminators and fiber bed filters. Our experienced engineering staff has the capabilities to design and construct full scale systems by ourselves or with EPC contractors. - [Home](https://www.kimre.com/): Kimre Inc, a leader in mass transfer equipment and separation solutions, provides advanced industrial air filtration and emission control systems to the industries. - [Blog](https://www.kimre.com/blog/): Blog %%sep%% %%page%% - Read out all latest informative blogs here in easiest way related to process engineering, environmental engineering and air cleaning technologies. - [Contact Us](https://www.kimre.com/contact-us/): Thank you for contacting with us. One of our representatives will get back you shortly. ## Posts - [Engineering Cleaner Operations: The Critical Role of Demister Pads in High-Performance Air Systems](https://www.kimre.com/engineering-cleaner-operations-the-critical-role-of-demister-pads-in-high-performance-air-systems/): If your operation demands high-efficiency mist elimination, optimized airflow, and long-term cost savings, Kimre offers proven solutions backed by engineering expertise. - [Essential Components for Sustainable Cooling Tower Operations: A Chemical Engineering Perspective](https://www.kimre.com/essential-components-for-sustainable-cooling-tower-operations-a-chemical-engineering-perspective/): Kimre is a recognized leader in air filtration and mist elimination technologies, offering an extensive range of solutions to address complex industrial challenges. - [Understanding the Candle Filter and Its Industrial Application](https://www.kimre.com/candle-filters-for-fine-mist-control-advanced-fiber-bed-solutions-for-industrial-air-purity/): Kimre Candle Filters are engineered to reduce visible stack plumes, ensure compliance with stringent air pollution control regulations, and recover valuable process materials. - [The Role of Ammonia Scrubbers in Reducing Emissions and Protecting Equipment](https://www.kimre.com/the-role-of-ammonia-scrubbers-in-reducing-emissions-and-protecting-equipment/): Ammonia scrubbers provide a proven and practical solution for managing ammonia emissions, protecting sensitive equipment, and maintaining regulatory compliance. - [Why Filter Replacement Costs Matter When Choosing an Industrial Air Cleaner](https://www.kimre.com/why-filter-replacement-costs-matter-when-choosing-an-industrial-air-cleaner/): Proper maintenance and strategic planning can extend filter lifespan andimprove system reliability. Contact Kimre today for industrial air filtration solutions tailored toyour operational needs. - [Mass Transfer Equipment: Essential Components for Process Optimization](https://www.kimre.com/mass-transfer-equipment-essential-components-for-process-optimization/): Mass transfer is often driven by concentration gradients between two phases, such as between a gas and a liquid in absorption or between two immiscible liquids in liquid-liquid extraction. - [Top 5 Benefits of Integrating Mist Eliminators in Wet Scrubber Systems](https://www.kimre.com/top-5-benefits-of-integrating-mist-eliminators-in-wet-scrubber-systems/): Discover the top 5 benefits of adding mist eliminators to wet scrubbers forcleaner air, cost savings, and compliance. - [The Role of Drift and Mist Eliminators in Reducing Legionella Risk: A Technical Overview](https://www.kimre.com/the-role-of-drift-and-mist-eliminators-in-reducing-legionella-risk-a-technical-overview/): Ready to optimize your cooling tower operations and mitigate Legionella risks? Contact Kimre today to learn more about our advanced air cleaning solutions, designed to meet the specific needs of your cooling tower system. - [How Industrial Filtration Enhances Equipment Longevity: A Chemical Engineer’s Perspective](https://www.kimre.com/how-industrial-filtration-enhances-equipment-longevity-a-chemical-engineers-perspective/): Industrial air filtration systems are engineered to remove airborne contaminants such as dust, solid particles, and chemical pollutants from gas and air streams. - [Top 5 Benefits of Integrating Mist Eliminators and Moisture Eliminators into Your Wet Scrubber Systems](https://www.kimre.com/top-5-benefits-of-integrating-mist-eliminators-and-moisture-eliminators-into-your-wet-scrubber-systems/): Kimre is poised to provide tailored solutions that ensure cleaner air, regulatory compliance, and optimized operational efficiency. - [Sulfuric Acid Production and the Role of Mist Eliminators in Industrial Applications](https://www.kimre.com/sulfuric-acid-production-and-the-role-of-mist-eliminators-in-industrial-applications/): Contact Kimre today for consultation and discover how we can help you optimize sulfuric acid production while ensuring safety, efficiency, and environmental compliance. - [How Kimre’s Oil Mist Collectors Optimize Air Quality in Industrial Manufacturing Facilities](https://www.kimre.com/how-kimres-oil-mist-collectors-optimize-air-quality-in-industrial-manufacturing-facilities/): Contact us today to explore tailored mist collection solutions for your industry and take the first step toward cleaner, safer operations. - [What Role Do Demister Pads Play in Reducing Airborne Contaminants?](https://www.kimre.com/what-role-do-demister-pads-play-in-reducing-airborne-contaminants/): Looking for reliable filtration solutions? Kimre specializes in high-performance demister pads and mist eliminators designed to meet your unique needs. - [The Role of Demister Pads in Controlling Airborne Contaminants in Industrial Applications](https://www.kimre.com/the-role-of-demister-pads-in-controlling-airborne-contaminants-in-industrial-applications/): Contact Kimre today to explore howtheir advanced technology can transform your industrial processes and enhance air quality. - [Why Custom Mist Eliminators Are Essential for Efficient Wastewater Treatment](https://www.kimre.com/why-custom-mist-eliminators-are-essential-for-efficient-wastewater-treatment/): Explore how custom mist eliminators boost wastewater treatment efficiency, reduce pollutants, and ensure regulatory compliance. - [The Importance of Custom-Designed Mist Eliminators in Nitrogenous Fertilizer Gas Cleaning](https://www.kimre.com/the-importance-of-custom-designed-mist-eliminators-in-nitrogenous-fertilizer-gas-cleaning/): Discover why custom-designed mist eliminators are vital for efficient gas cleaning in nitrogenous fertilizer production - [Phosphate Fertilizer Filters: Enhancing Process Efficiency and Regulatory Compliance in Fertilizer Manufacturing](https://www.kimre.com/phosphate-fertilizer-filters-enhancing-process-efficiency-and-regulatory-compliance-in-fertilizer-manufacturing/): Optimize phosphate fertilizer manufacturing with Kimre's filters: control emissions, ensure compliance, and enhance efficiency. - [The Importance of Choosing a Reputable Vendor for Fiber Bed Candle Filters](https://www.kimre.com/the-importance-of-choosing-a-reputable-vendor-for-fiber-bed-candle-filters/): A trustworthy vendor will offer customization options for their fiber bed candle filters, tailoring the solutions to your particular needs. - [The Role of Oil Mist Control in Extending Equipment Life](https://www.kimre.com/the-role-of-oil-mist-control-in-extending-equipment-life/): Discover how effective oil mist control extends equipment life, improves performance, and reduces maintenance costs in industrial settings. - [The Economic Benefits of Installing Mist Eliminators in Industrial Plants](https://www.kimre.com/the-economic-benefits-of-installing-mist-eliminators-in-industrial-plants/): Discover the economic advantages of mist eliminators for industrial plants, reducing costs, enhancing efficiency, and promoting sustainability. - [Enhancing Air Quality and Reducing Environmental Impact with DRIFTOR® Cooling Tower Drift Eliminators](https://www.kimre.com/enhancing-air-quality-and-reducing-environmental-impact-with-driftor-cooling-tower-drift-eliminators/): Discover how DRIFTOR® cooling tower drift eliminators by Kimre enhance air quality, reduce environmental impact, and ensure efficient performance. - [How Drift Eliminators Improve Cooling Tower Efficiency](https://www.kimre.com/how-drift-eliminators-improve-cooling-tower-efficiency/): Discover how drift eliminators from Kimre improve cooling tower efficiency by reducing water loss, preventing equipment corrosion, and ensuring environmental compliance. - [Optimizing Fertilizer Production with Advanced Mass Transfer Equipment and Separation Solutions](https://www.kimre.com/optimizing-fertilizer-production-with-advanced-mass-transfer-equipment-and-separation-solutions/): Discover how innovative technologies enhance efficiency, reduce waste, and ensure environmental compliance in the fertilizer industry. - [Technical Overview of Mist Eliminators and Key Types for Wet Scrubbers](https://www.kimre.com/technical-overview-of-mist-eliminators-and-key-types-for-wet-scrubbers/): Learn about mist eliminators and their key types for wet scrubbers. Discover how these technologies help control emissions and improve efficiency in industrial gas cleaning systems - [Comparative Analysis of Forward Flow and Reverse Flow Fiber Bed Mist Eliminators](https://www.kimre.com/comparative-analysis-of-forward-flow-and-reverse-flow-fiber-bed-mist-eliminators/): Forward Flow mist eliminators are noted for their energy efficiency and durability, making them suitable for less demanding applications. - [How Advanced Fiber Technology is Transforming Industrial Emissions Control](https://www.kimre.com/how-advanced-fiber-technology-is-transforming-industrial-emissions-control/): Technologies such as mist eliminator filters, mist eliminator fiber bed filters, and candle filters play a crucial role in improving air quality and reducing environmental impact. - [Unveiling the Technical Superiority of Kimre’s Fiber Bed Mist Eliminators and Candle Filters](https://www.kimre.com/unveiling-the-technical-superiority-of-kimres-fiber-bed-mist-eliminators-and-candle-filters/): For industries seeking advanced filtration solutions, Kimre stands as a trusted partner, providing innovative technology tailored to meet complex needs. - [The Strategic Advantage of Retrofitting Your Cooling Tower with DRIFTOR® Drift Eliminators](https://www.kimre.com/the-strategic-advantage-of-retrofitting-your-cooling-tower-with-driftor-drift-eliminators/): DRIFTOR® drift eliminators provide a highly effective solution. Partner with us to achieve operational excellence and uphold environmental standards. - [How Kimre's Mist Eliminators Ensure Clean Air in Oil Frying Processes](https://www.kimre.com/how-kimres-mist-eliminators-ensure-clean-air-in-oil-frying-processes/): Ensure clean air and safety in oil frying processes with Kimre’s custom mist eliminators, reducing sub-micron particles and odors. - [Benefits of Fiber Bed Candle Filters in Fertilizer Processing](https://www.kimre.com/benefits-of-fiber-bed-candle-filters-in-fertilizer-processing/): Kimre’s fiber bed candle filters excel in the fertilizer industry by capturing acid and solvent mist. Check here to know more! - [Enhancing Equipment Protection and Maintenance in Facilities with Mesh Pad Mist Eliminators](https://www.kimre.com/enhancing-equipment-protection-and-maintenance-in-facilities-with-mesh-pad-mist-eliminators-2/): Enhance facility maintenance and equipment with Kimre’s mesh pad mist eliminators, ensuring durability and environmental compliance. - [Exploring The Surge of Mist Eliminators in Developing Economies](https://www.kimre.com/exploring-the-surge-of-mist-eliminators-in-developing-economies/): Discover how the surge in mist eliminators is transforming developing economies' industrial landscapes. - [Tower Scrubbers: Main Types, Features, and Common Applications](https://www.kimre.com/tower-scrubbers-main-types-features-and-common-applications/): Discover the types, features, and applications of tower scrubbers. Learn about packed tower scrubbers for efficient air and water treatment. - [Innovations and Advancements in Demister Technology](https://www.kimre.com/innovations-and-advancements-in-demister-technology/): Read on to learn more about the innovations and advancements in demister technology. - [A Closer Look at the Technology Behind Mist Eliminations](https://www.kimre.com/a-closer-look-at-the-technology-behind-mist-eliminations/): Unveiling candle filters and mesh mist eliminators: Advanced air cleaning technology for sub-micron particles. - [Kimre Celebrates Engineering and Technical Sales Personnel](https://www.kimre.com/kimre-celebrates-engineering-and-technical-sales-personnel/): Kimre, Inc will celebrate its 50th anniversary in 2023 and is expanding, building and investing in its engineering and technical sales teams to best serve customers worldwide. - [Common Types of Mist Eliminators for Wet Scrubbers](https://www.kimre.com/common-types-of-mist-eliminators-for-wet-scrubbers/): Mist Eliminators are essential components of wet scrubbers. When selecting a mist eliminator for a wet scrubber, there are several factors to consider. - [Understanding The Selection Of Mist Eliminators](https://www.kimre.com/understanding-the-selection-of-mist-eliminators/): Mist eliminator filters are vital in the gas scrubbing process because they remove fine droplets from the air before it is sent into the environment. - [Demister Pads: A Look Into Its Separation Process](https://www.kimre.com/demister-pads-a-look-into-its-separation-process/): Explore the separation process of demister pads. Dive into our informative blog! - [Packed Tower Scrubber](https://www.kimre.com/packed-tower-scrubber/): The application of packed tower scrubbers is common in industry because they are highly versatile and can be engineered to address a wide range of pollutants. - [Expedited Shipping on Fiber Bed Filters Can Save You Money and Stress](https://www.kimre.com/expedited-shipping-on-fiber-bed-filters-can-save-you-money-and-stress/): By choosing a company that specializes in Mist Elimination and Fiber Bed Filters, you can essentially remove any type of mist from the gas stream. - [How Candle Filters can Capture Fine Oil Mist using Specially Designed Candle Filters](https://www.kimre.com/how-candle-filters-can-capture-fine-oil-mist-using-specially-designed-candle-filters/): Read more to know how candle filters can capture fine oil mist using specially designed candle filters. - [How To Keep Your Scrubber Working Properly](https://www.kimre.com/how-to-keep-your-scrubber-working-properly/): Read more to know how to keep your scrubber working properly and know the importance of mist eliminators in maintaining scrubber. - [The Basic Hazards Of Oil Mist](https://www.kimre.com/the-basic-hazards-of-oil-mist/): Kimre equipment can be supplied for point source control as well as combined “house” ventilation systems. - [Mesh Pads vs Vane Pads](https://www.kimre.com/mesh-pads-vs-vane-pads/): Kimre has been a manufacturer of mesh pad mist eliminators since 1973. Contact Kimre for your mesh pad mist elimination needs. - [Mist Eliminator Manufacturers](https://www.kimre.com/mist-eliminator-manufacturers/): A qualified mist eliminator company will study the process and work with the client along the way to ensure all aspects are considered. - [Components of a Fiber Bed Filter](https://www.kimre.com/components-of-a-fiber-bed-filter/): The filter is composed of various structural materials known as cages or screens made of various durable materials. Learn more. - [Scrubbers in the Fertilizer Industry](https://www.kimre.com/scrubbers-in-the-fertilizer-industry/): The fertilizer industry calls for different chemical process to manufacture different products. These processes generate gases and particulate matter during the process. - [Fiber Bed Filtration – Not all Filters are designed the Same](https://www.kimre.com/fiber-bed-filtration-not-all-filters-are-designed-the-same/): Kimre offers a complete line of new and repacked Fiber Bed Filters mist collector systems that can meet the most challenging mist elimination needs. - [Tower Packing Basic Considerations](https://www.kimre.com/tower-packing-basic-considerations/): When considering your options, make sure to work with a company that has several proven installations and case histories to support their success. Contact Kimre for more information of structured tower packing - [Oil Mist – Not Only a Danger to Your Equipment](https://www.kimre.com/oil-mist-not-only-a-danger-to-your-equipment/): Kimre B-GON® Mist Eliminators and Fiber Bed Filters are an ideal way to ensure improved indoor air, efficient production, less downtime, and minimize hazardous conditions for workers. - [Basics of an Industrial Scrubber](https://www.kimre.com/basics-of-an-industrial-scrubber/): The scrubber design will depend on the operating process conditions, flow rate, temperature, concentration, removal efficiency, and the chemicals being removed. - [The Basics of Mist Eliminators](https://www.kimre.com/the-basics-of-mist-eliminators/): Structured mesh mist eliminators are made of interlocking plastic monofilaments. These pads can also be cleaned and reused. - [Ease Your Mind - Choose A Company That Specializes In Mist Elimination](https://www.kimre.com/ease-your-mind-choose-a-company-that-specializes-in-mist-elimination/): A company that knows your process and works closely with you should be able to design a properly functioning mist eliminator. - [Indirect Cooling of Gas Streams](https://www.kimre.com/indirect-cooling-gas-streams/): Indirect cooling of gas streams is often preferable because it eliminates the possibility of contamination of the stream being cooled. - [Properly Designed Mist Eliminators Help to Keep Pulmonary Disease at Bay](https://www.kimre.com/properly-designed-mist-eliminators-help-to-keep-pulmonary-disease-at-bay/): Mist Elimination pads are designed to combat pollution and will mitigate the situation if designed properly. However, if designed faulty they will leak. - [Project Management – Essential in Chemical Engineering](https://www.kimre.com/project-management-essential-in-chemical-engineering/): A project manager will facilitate communications between the client, the fabricator and the engineering firm to make sure that objectives are met. - [The Basics of a Fiber Bed Filter](https://www.kimre.com/basics-of-a-fiber-bed-filter/): Fiber bed filters are used to remove the mist. Also known as candle filters, they assist with lowering atmospheric emissions. - [The Basic Difference Between Random And Structured Tower Packing](https://www.kimre.com/the-basic-difference-between-random-and-structured-tower-packing/): Tower internals are a key player in the success of the overall operation. Tower packing is a mass of inert, solid shapes that are used for various applications in distillation, absorption columns, chemical reactors and scrubber systems. - [Quality Mist Eliminators, A Solution For Mist In The Paper Industry](https://www.kimre.com/quality-mist-eliminators-a-solution-for-mist-in-the-paper-industry/): Contact us to learn more about our complete line of mist eliminators and to ensure that you are in achieving optimal performance. - [The Facts About Production and Pollution](https://www.kimre.com/facts-production-pollution/): Kimre have been designing mist eliminators that have been operating around the globe for decades - [How Can You Avoid The Health Effects In Industries Using Oil Mist Eliminator?](https://www.kimre.com/can-avoid-health-effects-industries-using-oil-mist-eliminator/): Kimre can design, manufacture and install oil mist eliminators whether it be a new or existing system. We look forward to assessing you mist elimination needs. - [A Packed Tower Scrubber Depends on Certain Features to be Effective](https://www.kimre.com/a-packed-tower-scrubber-depends-on-certain-features-to-be-effective/): Kimre’s packed tower scrubber is efficient when removing particles from the air and has the features to be effective. - [What features and specifications are required in Demister Pads](https://www.kimre.com/what-features-and-specifications-are-required-in-demister-pads/): Demister pads are extremely effective when it comes to the removal of entrained liquid droplets from the vapor stream. - [Drift Elimination – Elimination of problems](https://www.kimre.com/drift-elimination-elimination-of-problems/): One of the most common problems and causes of shut down in chemical plant operations around the world is caused by drift. Drift eliminator is designed to resolve this problem. - [Not all drift eliminators are equal. The importance of choosing the right manufacturer](https://www.kimre.com/not-all-drift-eliminators-are-equal.-the-importance-of-choosing-the-right-manufacturer/): All drift eliminators have different manufacturing and designing process as per the requirement. Choose the most suitable drift eliminator manufacturer for your operation wisely. - [Demister Pads - Engineered for Any Application](https://www.kimre.com/demister-pads-engineered-for-any-application/): Demister pads are well-engineered for high efficiency, preventing low pressure drop and fowling. Know how they behave in high temprature. - [Prevent the Dangers of Drift by Installing a Drift Eliminator in your Cooling Tower](https://www.kimre.com/prevent-dangers-by-installing-drift-eliminator-in-cooling-tower/): Drift eliminators are basically designed to banish moisture caught in the cooling tower air stream. Know how it works to prevent pipes and other electrical equipment from corrosion. - [Mist Eliminator Filter: For Improved Work Environment And Productivity](https://www.kimre.com/mist-eliminator-filter-for-improved-work-environment-and-productivity/): Mist eliminator filter eradicates the mist and heavy liquid particles from gas streams. It helps to revamp product efficiency and work environment. - [Why Your Cooling Tower Should Have Drift Eliminator?](https://www.kimre.com/why-your-cooling-tower-should-have-drift-eliminator/): Does your facility’s cooling tower have a drift eliminator? Learn how drift eliminators protect your facility’s equipment and remove toxic substances from the environment. - [The Salient Features of Demister Pads](https://www.kimre.com/the-salient-features-of-demister-pads/): Demister pads protect the environment by eliminating the flow of toxic chemicals. Discover what makes demister pads so effective at keeping the air clean. - [The Role Of Oil Mist Separator In The Manufacturing Plant](https://www.kimre.com/role-oil-mist-separator-manufacturing-plant/): Oil mist separator is a filtration system which eliminates oil mist for the clean environment. Its used in plant for increasing the safety & efficiency. - [Asphalt Paving Plants And Wet Scrubbers](https://www.kimre.com/asphalt-paving-plants-and-wet-scrubbers/): Asphalt is a sticky, black & highly viscous liquid or semi-solid form of petroleum. Asphalt plant is a convenient way & allow for the supply of hot asphalt. - [Trap Solvent Airborne Particles With Mist Eliminator Filters](https://www.kimre.com/trap-solvent-airborne-particles-mist-eliminator-filters/): Mist eliminator pad is cost-effective solution for reducing solvent losses and harmful emissions. It traps airborne particles and maintains an optimal functioning system. - [What is the Function of Wet Scrubbers in Industrial Processes?](https://www.kimre.com/function-wet-scrubbers-industrial-processes/): Wet scrubbers are known for their function of “scrubbing” unwanted particles that find their way into the gas stream. They are found in industrial plants. - [Drift Eliminator’s And Uses In The Industry](https://www.kimre.com/drift-eliminators-uses-industry/): Water loss from a cooling tower is inevitable and these harmful droplets are known as drift. The drift eliminator collects droplets and avoids water loss. - [Maintain Uniform Volume and Flow with Tower Packing](https://www.kimre.com/maintain-uniform-volume-flow-tower-packing/): Having the best option possible will allow for less down time and more production. Here we discuss the advantages of choosing tower packing technology. - [The Emerging Role of The Oil Mist Separator in Preventing Air Pollution](https://www.kimre.com/emerging-role-oil-mist-separator-preventing-air-pollution/): Kimre B-GON® Mist Eliminator keeps manufacturing units safe & compliant. Built with fiber bed filters, it optimizes indoor air quality & minimizes hazards. - [The Cooling Tower Drift Challenge - Solved!](https://www.kimre.com/cooling-tower-drift-challenge-solved/): Cooling tower plays a crucial role for power plants and other industrial facilities. Cooling tower drift can cause damage to the environment & one’s health. - [Remove Contaminant Liquids Easily with Coalescer Pads](https://www.kimre.com/remove-contaminant-liquids-easily-coalescer-pads/): Dealing with dangerous pollutants is a major challenge for all industry. Coalescer pads are the ideal solution for the contaminant liquid removal process. - [Highly Efficient Scrubbing Systems in Fertilizer Complexes Nitrogen + Syngas](https://www.kimre.com/highly-efficient-scrubbing-systems-fertilizer-complexes-nitrogen-syngas/): Kimre's SXF™ Semi-Cross Flow Scrubber & AEROSEP Multi-Stage Aerosol Separation System reduces urea dust to less than 1 micron. We treat many gases in 1 vessel - [Cooling Tower Drift Eliminator: An Innovative Product To Minimize Harmful Drift](https://www.kimre.com/cooling-tower-drift-eliminator-an-innovative-product-to-minimize-harmful-drift/): Drift eliminator is used to capture water droplets and prevent it from escaping. Cooling towers are designed for heat exchange and lower the temperature. - [Mist Eliminator Manufacturers: Helping To Achieve A Clean Environment](https://www.kimre.com/mist-eliminator-manufacturers-helping-to-achieve-a-clean-environment/): Mist eliminators are used to remove liquid droplet or mist from vapor streams in order to keep environment safe from hazardous contaminants & air pollution. - [AEROSEP®Multi-Stage Aerosol Separation System](https://www.kimre.com/aerosep/): The AEROSEP system of Kimre Inc. is designed to collect hygroscopic submicron particles known as aerosols that are as minute as 0.2µm in diameter. Some of its features are efficient high sub-micron removal, flexibility, simplified  maintenance and low costs. - [SXF™Semi-Crossflow Scrubber](https://www.kimre.com/sxf/): The Kimre’s SXF™ Semi-Cross Flow Scrubber is used for cleaning gases of contaminants. Dirty gas flows through it horizontally by way of a set of pre conditioning sprays. - [Fiber Bed Filters](https://www.kimre.com/fiber-bed/): Fiber bed filters mist collectors are used to separate liquids and soluble particles which are suspended in a gas stream and also to collect insoluble solids. - [KON-TANE®Scrubber and Tower Packing](https://www.kimre.com/kon-tane-scrubber-and-tower-packing/): Packed tower scrubbers and tower packing are used for an improved phase transfer. Easily removable wet scrubbers allow comfortable matter flow. - [Fiber Bed Filter Mist Eliminators](https://www.kimre.com/fiber-glass-products/): Eliminate challenging mist with Kimre’s mist eliminator filters. Candle filters efficiently collect and remove unwanted particulate matter from the processes. - [B-GON®Mist Eliminators](https://www.kimre.com/mesh-pad-mist-eliminators/): Kimre Inc’s mesh pad mist eliminator is used to remove the liquid droplets from the vapour streams, thereby achieving lower contaminant emissions, production losses, etc. - [LIQUI-NOMIX®Liquid Coalescers](https://www.kimre.com/liqui-nomix-liquid-coalescer/): Coalescer pads are used to separate liquid contaminants from liquid streams. They are used as a final polishing element to achieve quality levels below 2 ppm. - [DRIFTOR® Drift Eliminators](https://www.kimre.com/driftor-drift-eliminator/): A drift eliminator cooling tower is used to control the loss of water from cooling towers. Cooling tower mist eliminator also prevent corrosion, short circuiting and more. --- # # Detailed Content ## Pages ### Knowledge Center > Explore Kimre Knowledge Center: A curated collection of diverse content pillars, offering engaging and insightful reading experience. - Published: 2025-01-27 - Modified: 2025-02-04 - URL: https://www.kimre.com/knowledge-center/ --- ### Process Data Questionnaire - Published: 2023-10-11 - Modified: 2023-10-11 - URL: https://www.kimre.com/process-data-questionnaire/ --- ### Careers > Kimre career page, Make a great addition to our team, please check back frequently for posted positions. - Published: 2020-09-28 - Modified: 2024-09-05 - URL: https://www.kimre.com/careers/ Exciting Opportunity: Chemical Engineer at Kimre, Inc. About Us: Kimre, Inc. , with 50 years of experience, is a leading manufacturer and engineering company specializing in air pollution control and environmental solutions. We’re a close-knit team driven by creativity and a passion for making a positive impact. The Role: Join our technical sales team at our Homestead, FL location to develop and implement innovative pollution control solutions using our advanced technologies. You'll play a key role in delivering high-quality products, solving complex technical challenges, and building strong customer relationships. What We’re Looking For: Bachelor’s degree in Chemical Engineering. 5 years of experience in process engineering, scrubber design, and project management. Hands-on experience in designing and operating air pollution control systems. Familiarity with Fiber Bed Filters/Candle Filters and Mass Balance Modeling. Proven skills in technical sales, customer engagement, and problem-solving in industrial contexts. Proficiency with simulation software and process modeling tools. Authorized to work in the U. S. and open to domestic and international travel. Hybrid Position Strong interpersonal skills: P. E. License is a plus. Technical Requirements: Expertise in designing, optimizing, and managing scrubbers and pollution abatement systems. Knowledge of environmental regulations and compliance standards. Experience with the full project lifecycle, from concept through implementation. Ability to analyze complex data and develop practical solutions. Perks: Competitive salary based on experience. Comprehensive benefits including health, dental, life insurance, paid vacation, and a 401(k) with company match. Apply Now: Kimre is an equal opportunity employer. To join our innovative team and make... --- ### Fiber Bed Filters > High-efficiency fiber bed filters, scrubbers, and mist collector systems for industrial air filtration and superior particulate removal performance. - Published: 2018-03-21 - Modified: 2025-05-08 - URL: https://www.kimre.com/fiber-bed/ Kimre, Inc. Fiber Bed Filters are designed to provide the final user with many years of optimal performance and minimal operation or maintenance requirements. We can provide complete Fiber Bed Filters Systems for flow rates from 10 CFM to 250,000 CFM (15 Cubic Meters/Hr to 425,000 Cubic Meters/Hr). Smaller single-filter systems can be supplied with a vessel or skid-mounted fan, allowing for quick setup and connection for immediate operation. For intermediate flow ranges, we offer skid-mounted systems or separate vessels, fans, pre-filters, and exhaust stacks, tailored to site conditions. Larger systems necessitate field assembly, which will be overseen by Kimre project engineering to ensure a successful installation. Fiber Bed Filters are used to trap, collect and remove liquids and soluble particulate suspended in a gas stream. They are also used to collect insoluble solids. Kimre Fiber Bed Filters work under (3) three basic particle collection principles: Impaction: Large size particles (> 3 microns) flowing in the same direction of the fluid that contains them. The fluid will travel around any obstacle in its path; however the large size particles inertia will make them continue to follow the fluid’s original path which will impact them to the filter fibers where they are collected. Interception: Medium size particles (>1 micron particle size Brownian Diffusion: Very small particles (< 1 micron) travel randomly within the fluids travelling path as they are constantly being displaced by larger particles. The smaller their size, the greater will be their direction oscillation. Although these small particles can... --- ### SXF™ Semi-Crossflow Scrubber > The Kimre’s SXF™ Semi-Cross Flow Scrubber is used for cleaning gases of contaminants. Dirty gas flows through it horizontally by way of a set of pre conditioning sprays. - Published: 2018-03-21 - Modified: 2024-01-04 - URL: https://www.kimre.com/sxf/ The Kimre’s SXF™ Semi-Cross Flow Scrubber is a horizontal cross flow scrubber featuring Kimre™ Technology. The term “semi cross-flow” refers to the scrubbing liquid running down the mesh as the gas flows through it perpendicularly. The SXF™ provides a unique solution for superior performance for cleaning gases of contaminants. The dirty gas flows horizontally through the scrubber through a set of pre-conditioning sprays followed by a series of KON-TANE® Scrubber and Tower Packing stages. The pre-conditioning sprays mainly provide cooling and saturation of the gas while the KON-TANE® packing provides exceptional mass transfer for various gas scrubbing and absorption applications. A final B-GON® Mist Eliminator stage is designed and installed to capture mist and entrainment. The design of an SXF™ scrubber can accommodate a series of independent, individual scrubbing and absorption processes in one common vessel. While the design is optimum for services prone to pluggage due to heavy particulate loading, various other applications will benefit from this unique scrubber. SXF™ Features High efficiency, guaranteed to meet stringent emission standards Low pressure drop Flexible vessel size and shape Modular vessel fabrication provides quick delivery and installation Flexible component adaptability: KON-TANE® and B-GON® designs can be exchanged for optimized or reduced performance Simplified maintenance with: Easy installation and removal of KON-TANE® and B-GON® utilizing PANTS HANGER™ cassette or BATTEN BAR™ module assemblies Removable spray lances On-line cleaning service of KON-TANE® and B-GON® In one common vessel, each stage can function individually, as a subsystem, to: Treat different pollutants without cross-contamination Independently... --- ### AEROSEP®Multi-Stage Aerosol Separation System > The AEROSEP system of Kimre Inc. is designed to collect hygroscopic submicron particles known as aerosols that are as minute as 0.2µm in diameter. Some of its features are efficient high sub-micron removal, flexibility, simplified  maintenance and low costs. - Published: 2018-03-21 - Modified: 2024-11-14 - URL: https://www.kimre.com/aerosep/ The AEROSEP® system is specifically designed for the collection of hygroscopic, submicron particles (or “aerosols”) as small as 0. 2 µm in diameter. The AEROSEP® Technology utilizes particle growth via nucleated condensation and a stage-wise collection approach to meet the most stringent removal efficiency requirements. Typically, a system is comprised of four stages. Stage 1 is a pre-conditioning stage designed for gas saturation and removal of particles that are 3 µm and larger in diameter. Stage 2 is a particle growth stage where the nucleated condensation of aerosols takes place, enlarging the aerosols to particles of 1µm in size. Stage 3 coalesces or agglomerates the enlarged particles in a coalescing B-GON® Mist Eliminator to approximately 10-12 µm in diameter which are then removed in Stage 4, an entrainment separator B-GON® Mist Eliminator. The AEROSEP® is a proven technology for emission control in various applications such as flue gas clean-up in municipal solid waste burning, coal-fired power generation, nitrogenous fertilizer and semiconductor industries, but many other processes can benefit from this technology. AEROSEP® Features High submicron removal efficiency, guaranteed to meet increasingly stringent emission standards Flexible vessel size and shape Modular vessel fabrication provides quick delivery and installation Flexible component adaptability: KON-TANE® and B-GON® designs can be exchanged for optimized or reduced performance Simplified maintenance with: Easy installation and removal of KON-TANE® and B-GON® utilizing PANTS HANGER™ cassette or BATTEN BAR™ module assemblies Removable spray lances On-line cleaning service of KON-TANE® and B-GON® In one common vessel, each stage can function... --- ### DRIFTOR®Drift Eliminators for Cooling Towers > Find a high-quality cooling tower drift eliminator to control the loss of water from cooling towers. For more info on cooling tower mist eliminator, contact us! - Published: 2018-03-20 - Modified: 2024-11-14 - URL: https://www.kimre.com/driftor-drift-eliminator/ DRIFTOR® Drift Eliminators for cooling towers Drift is water lost from cooling towers as liquid droplets are entrained in the exhaust air. The drift loss is independent of the water lost by evaporation and may be expressed in units of lb/hr or percentage of circulating water flow. Cooling tower drift eliminators are used to control this drift loss from the tower. We are a leading high-efficiency drift eliminators manufacturer in the USA. DRIFTOR® Drift Eliminator can solve some of the most common problems associated with cooling tower drift loss: Corrosion problems on surrounding piping, equipment, and electrical components Short circuiting failing electrical systems Icing of public roads, parking lots, and fields downwind of the tower Emission of chemicals to the atmosphere Description of DRIFTOR® Drift Eliminator DRIFTOR® Drift Eliminator is an adaptation of the proven B-GON® Cooling Tower Mist Eliminator, engineered to collect droplets and to drain collected liquid away from the gas stream using our coarsest diameter monofilaments. It is made of polypropylene material filled with carbon black for protection against ultraviolet deterioration by sunlight and enhanced service life. While most cooling towers are equipped with the standard chevron, or high velocity design, drift eliminators, many towers have carryover problems which may be caused by: Plugging and fouling in the fill or drift eliminator Irregular air flow patterns Damaged or chipped drift eliminator Poor drift eliminator collection performance DRIFTOR® Drift Eliminator can be installed right over the existing drift eliminators to collect the drift carryover regardless of the cause.... --- ### LIQUI-NOMIX® - Liquid Coalescers > Kimre Inc. provides high-performance coalescer pads and liquid-liquid coalescers, designed to separate liquid contaminants from streams and optimize separation processes in industrial applications. - Published: 2018-03-20 - Modified: 2024-11-04 - URL: https://www.kimre.com/liqui-nomix-liquid-coalescer/ Kimre’s LIQUI-NOMIX® Liquid/Liquid Coalescers are designed for exceptional efficiency and cost-effectiveness. Our coalescer pads effectively polish liquid streams, removing contaminant liquids to meet rigorous industry standards. With our technology, water quality levels below 2 ppm can be easily achieved. Many leading Original Equipment Manufacturers (OEMs) in the oil/water separator industry rely on LIQUI-NOMIX® as their final polishing element. Custom Solutions Kimre offers custom-sized, easy-to-install cartridges that can be utilized both horizontally and vertically. Advanced Filament Structure The unique filament structure of LIQUI-NOMIX® Coalescer pads creates a complex flow path, maximizing surface area for contaminant collection. Constructed from thermoplastics like oleophilic polypropylene, these pads enhance the removal of oily contaminants from water. They capture finely dispersed droplets that are often too small for gravitational settling, allowing them to coalesce into larger droplets that rise to the top of the pad for easy skimming. Durable and Low Maintenance LIQUI-NOMIX® Coalescers feature composite designs that ensure long-term operation with minimal maintenance. The multi-layered construction incorporates varying fiber diameters—ranging from the largest to the finest in the industry—providing resistance to fouling from solids and sludge, while protecting the finer layers downstream. The three-dimensional structure facilitates easy cleaning and re-use, significantly reducing replacement costs compared to traditional polyurethane coalescers. Versatile Applications LIQUI-NOMIX® Coalescers are suitable for a wide range of applications, including: Groundwater Remediation Machining/Grinding Plants Steel Processing Plants/Steel Pickling Solvent Extraction/Electro-Winning Airport Run-Off Garage/Parking Lot Run-Off Petrochemical Plants Chemical Processing Plants Our composite pads, available in various mesh styles, are optimized for efficiency, pressure... --- ### Fibre Bed - Candle Filters > Find our reliable fiber bed mist eliminator and candle filter systems. Kimre is a renowned manufacturer of fiberbed mist eliminators and candle filters. - Published: 2018-03-20 - Modified: 2025-02-24 - URL: https://www.kimre.com/fiber-glass-products/ Kimre offers a comprehensive line of new and repacked Kimre™ Fiber Bed Candle Filters. These highly efficient mist eliminator filters are designed to meet even the most challenging mist elimination requirements. Our Fiber Bed Candle Filters can be tailored for new systems to align with your specific efficiency, pressure drop, and footprint needs, delivering removal efficiencies greater than 99. 9% for sub-micron particles. Whether you require standardized configurations or custom designs, we can accommodate your unique installation. Renowned Candle Filter Manufacturer Kimre™ Fiber Bed Candle Filters effectively trap, collect, and remove liquids and soluble particulate matter suspended in a gas stream. These cylindrical elements feature a "bed" composed of fine fibers of media, available in various grades and densities, packed between two cylindrical screens. As mist-laden gas passes through the filter wall, cleaned gas exits from the opposite side. Depending on the flow direction, gas can move from the inside to the outside (forward flow or sitting filter) or from the outside to the inside (reverse flow or hanging filter). As particles attempt to pass through the candle filter, they are captured by the fibers. Larger particles are collected through inertial methods, while the high efficiency of the fiber bed filter is enhanced by Brownian motion, where gas molecules collide with sub-micron particles. This collection mechanism is known as Brownian diffusion. Liquid particles or dissolved solids coalesce into drops on the filter's fiber surface and drain by gravity. Virtually any existing fiber bed mist eliminator filter from any manufacturer can... --- ### KON-TANE®Scrubber and Tower Packing > Packed tower scrubbers and tower packing are used for an improved phase transfer. Kimre is a trusted packed bed scrubber manufacturer in USA. Contact us! - Published: 2018-03-20 - Modified: 2024-11-04 - URL: https://www.kimre.com/kon-tane-scrubber-and-tower-packing/ Scrubbers and tower packing are widely used in industries such as chemical processing, petrochemicals, and power generation for gas absorption, pollution control, and heat transfer. These solutions help optimize performance in air purification, wastewater treatment, and industrial emissions control processes. Tower packing is typically used to provide an improved environment for contact between two phases and facilitate mass transfer. In unit operations or gas cleaning applications, mass transfer refers to the net movement of a chemical from one phase to another. This involves the transfer of a gaseous component into a liquid component, or vice versa. Mass transfer is performed in processes such as absorption, scrubbing, stripping and distillation. The most common form of tower packing is referred to as “Dumped” or “Random” packing. These packings consist of a mass of inert solid shapes that are “dumped” in a cylindrical column. Tower packing provides greater surface area in a wet packed tower scrubber for gas and liquid to make contact. Structured tower packing is another type of packed tower scrubber which operates in the same manner. Packed Tower Scrubber Kimre’s KON-TANE® Packed Tower Scrubber and Tower Packing is a structured, interlaced, monofilament material. It is designed to facilitate the breakup of the liquid phase, creating a maximum surface area for mass transfer in the vapor phase. KON-TANE® tower packing produces low pressure drop, prevents liquid holdup and drastically reduces energy use. Due to its inherent rigidity and strength, KON-TANE® can be installed in layered pads that are numerous feet/meters deep.... --- ### B-GON® Mesh Pad Mist Eliminators > Kimre provides high quality and durable mesh pads mist eliminators and vane mist eliminators to the industries. We are a renowned manufacturer of mesh pads in the USA. - Published: 2018-03-20 - Modified: 2024-11-04 - URL: https://www.kimre.com/mesh-pad-mist-eliminators/ Mist elimination or “demisting” can be defined as the mechanical separation or removal of liquid droplets or mists from vapor streams. Failure to effectively capture these mists often leads to higher contaminant emissions, production losses, corrosion of downstream equipment, and increased maintenance. The most common mist elimination technologies utilized are chevron separators (also referred to as vane-type mist eliminator or vane mist eliminator) and knitted wire-mesh mist eliminators. Chevrons or vane mist eliminator are plate-type eliminators that offer high liquid handling capabilities but limited collection efficiencies for fine mist droplets below 20 microns (µm). Knitted mesh pad mist eliminators are constructed of wires or fibers into a randomly oriented mesh-pad structure. These mesh pad mist eliminators provide collection efficiencies for mist droplets down to 3-5 microns in size but can have limited liquid handling capabilities and are susceptible to fouling from insoluble contaminants. Mesh Pad Mist Eliminators B-GON® Mist Eliminator Pads were introduced utilizing a unique structured media developed by Kimre to address the deficiencies inherent in the existing technologies. Kimre’s structure is a three-dimensional ladder-like media constructed of interlocking thermoplastic monofilament wires. Our structure is designed to orient the wires such that nearly all of the fibers are arranged perpendicular to the gas flow for maximum contact with the entrained mist droplets in the gas stream. This ladder-like alignment causes a change in the vapor flow through the structure which provides maximum mist droplet removal by impaction, interception and centrifugal actions. B-GON® mist eliminator mesh pads provide the highest... --- ### Lighter Side of Kimre > Kimre - Lighter Side of Kimre - Published: 2017-06-30 - Modified: 2024-12-06 - URL: https://www.kimre.com/lighter-side-kimre/ 2023 South Florida Manufacturer Of The Year Award Ceremony. Kimre Turned 50 Holiday Party 2022 Steve - Chris Christmas Party 2019 Guys Fishing Kimre VOTED International Sales Meeting 2018 Halloween at Kimre --- ### Site Map > HTML sitemap of Kimre Inc. gives you a comprehensive understanding of what information is available on our website. - Published: 2017-03-23 - Modified: 2024-01-09 - URL: https://www.kimre.com/site-map/ Sitemap » Home »About » Intro » History » Global Presence » The Kimre Team » Our Vision » CEO and President » Products » B-GON® Mist Eliminators »KON-TANE® Scrubber and Tower Packing »Fiber Bed Filter Mist Eliminators » LIQUI-NOMIX® Liquid Coalescers » DRIFTOR® Drift Eliminators » Technology » AEROSEP® Multi-Stage Aerosol Separation System » SXF™ Semi-Crossflow Scrubber » FIBER BED » Engineering » Research and Development » Custom Designed Products » Project Management » Applications » Phosphate Fertilizers » Nitrogenous Fertilizers » Ammonium Nitrate/Nitric Acid » Chrome » Asphalt » Oil Mist/ Plasticizer » Steel Pickling / HCI » Sulfuric Acid » Chlor-Alkali » Contact Us » Blog » Blogs --- ### Mist Eliminators > High-performance mist eliminators from top manufacturers. Find industrial mist eliminator filters designed for efficient liquid-gas separation and emissions control. - Published: 2017-01-27 - Modified: 2025-05-08 - URL: https://www.kimre.com/mist-eliminators/ Mist EliminatorsAt Kimre, we take pride in being the only manufacturer and supplier of a comprehensive range of mist elimination solutions. Our offerings span from sub-micron droplet control with Fiber Bed Filters to our B-GON® Mist Eliminators, effective for droplets ranging from 2 to 5 microns, and even up to 10 microns and beyond. As a leader in the mist eliminator manufacturers industry, we offer a comprehensive range of industrial air filtration systems. With a focus on efficiency and durability, Kimre's mist eliminators are developed to remove fine liquid droplets from gas streams, providing optimal performance in diverse industrial processes. Our state-of-the-art technology helps reduce pollution, retrieve valuable materials, and enhance overall system productivity. As one of the top mist eliminator suppliers, Kimre Inc. provides tailored products to meet the specific needs of industries such as fertilizer manufacturing, petrochemicals, power generation, and wastewater treatment. Our mist eliminator filter solutions are engineered to manage challenging environments, providing long-lasting performance while minimizing maintenance requirements. Kimre’s mist eliminators are known for superior performance, offering high-efficiency droplet removal across a range of applications, including scrubbers, cooling towers, and evaporators. Kimre's team of experts works closely with our clients to deliver the best custom mist eliminator solutions for their operational needs, be it a standard or custom design. Our commitment to innovation and customer satisfaction makes us a trusted partner in air pollution control and liquid-gas separation technologies. In addition to mist eliminator filter, we provide innovative products for scrubbing, absorption, drift elimination, and liquid... --- ### Intro > Kimre Inc. has recognized itself as a global player in clean air technology. Our engineers and application specialists have helped to solve process and gas stream emission problems in industrial plants. Contact us at 305-233-4249 or sales@kimre.com. - Published: 2017-01-09 - Modified: 2024-06-27 - URL: https://www.kimre.com/intro/ If you are looking for Kimre – A global leader in Mist Elimination and Clear Air Technology, you are in the right place! Thank you for visiting our website. This website has been built to be customer friendly, while featuring up to date product information. Here you will find information about our unique product line, which has led us to be a recognized leader in Clean Air Technology. We take pride in our custom solutions and are happy to send you in-depth case studies and literature to further explain our technologies and capabilities and demonstrate how Kimre has solved challenges similar to yours. Since 1973, Kimre engineers and application specialists have been solving process and gas stream emission problems in plants around the world. Our experience results in a superior understanding of gas and vapor stream separation and mass heat transfer. Process engineers, environmental engineers, and productions managers in applications as diverse as fertilizer, sulfuric acid, waste-to-energy, and power plants across the globe recognize Kimre as a valuable and trusted resource. We are respected a leader in the industry. We are known to be knowledgeable, responsive, and committed to boosting production and efficiency in the chemical process industry. At Kimre, we have an amazing team who is dedicated in being #1 in customer service. We understand that your business depends on a prompt answer and the timely delivery of our product. We are 100% committed to being your partner, 100% of the time! We are pleased to speak with you... --- ### Applications > For more than 40 years Kimre has been providing technical solutions for the most difficult emission requirements in the air-pollution control and chemical processing industries. - Published: 2017-01-09 - Modified: 2024-11-05 - URL: https://www.kimre.com/applications/ Our Applications For more than 50 years Kimre has been providing industrial emissions control systems and other specific technical solutions for the most difficult emission requirements in the air-pollution control and chemical processing industries. Kimre’s products utilize their unique, interlaced “pyramid” structure of thermo-plastic monofilaments. This structure achieves maximum droplet and particulate removal and gas scrubbing and absorption with low pressure drop and minimal maintenance. As a result, Kimre’s products are used for a large and growing number of applications world-wide, created in part by increasingly stringent pollution control standards. Kimre’s mist eliminators are far more efficient and cost-effective than those of its competitors due to its superior product and engineering expertise in a wide range of industries. In several industries, Kimre™ Technologies are considered the gold-standard for emissions and performance. Following are some of the applications and industries served by Kimre. Additional information on our products such as drift eliminiators, tower packing, candle filters and solutions are available upon request. --- ### Founder and Chairman of Board and President > In 1973, a chemical engineer, George C. Pedersen, founded Kimre Inc. with the aim to provide clean air technology products to create a better environment for future generations. Mary R. Keenan is the President of Kimre, Inc. Formally she was associated with Glaxo Smith Kline and US Air Force Reserves. - Published: 2017-01-09 - Modified: 2024-09-24 - URL: https://www.kimre.com/ceo-and-president/ George C. Pedersen - Kimre Founder and Chairman of Board George C. Pedersen - CEO George C. Pedersen is the son of a Danish immigrant who farmed vegetables and instilled the values of hard work and determination. As a result, Mr. Pedersen made the Dean’s List and received his Bachelor of Science in Chemical Engineering, minoring in Nuclear Chemical Engineering, in 1962. He earned his Master of Science degree in Chemical Engineering Practice in 1963 and completed his Chemical Engineer degree in 1966, having met all requirements for a doctorate in Chemical Engineering except for the thesis, all at the Massachusetts Institute of Technology (MIT). Additionally, he studied graduate-level courses in Nuclear Chemical Engineering, Computer Education, Human Relations, Business, and Professional Engineering. In 1974, Mr. Pedersen founded Kimre, Inc. with only an idea for a solution to a very real problem. At that point, he did not have clients, a factory, or any funding, and focused the business activities of Kimre, Inc. on utilizing materials for which patents were issued worldwide for air pollution control and in the chemical process industries. His hard work and determination have been highly successful; the technology for utilizing these products has been extensively developed and is currently used worldwide for diverse applications in Air Pollution Control (APC) and other gas and liquid cleaning functions. Mr. Pedersen is happily married to his wife, Terry, and is the proud father of George C. Pedersen III, Mary, Kimberly, and Rachelle. He enjoys fishing, traveling, spending time with... --- ### Our Vision > George C. Pedersen set up Kimre Inc. with the objective to design and implement technologies which will clean our air and protect our environment, to provide a better eco-system for our future generations. - Published: 2017-01-09 - Modified: 2024-08-29 - URL: https://www.kimre.com/our-vision/ When George C. Pedersen founded Kimre™ Clean Air Technology, his goal was clear: to enhance environmental quality by “achieving cleaner air, water, and improved gas-liquid process operations using Kimre™ Technologies. ” Since our inception, our mission has been to develop and implement innovative technologies that safeguard and improve our environment, ensuring a better world for future generations. Over 50 years later, our commitment remains unwavering and has evolved into a core passion. We are driven by the desire to contribute to cleaner air, pristine landscapes, and untainted waters. We invite you to join us in our pursuit of a healthier, more sustainable future. At Kimre, we are dedicated to making the world cleaner and brighter. --- ### The Kimre Team > Employees at Kimre Inc. are committed, compassionate, professionals who create, design and innovate as a team. Our dedicated and experienced staff hears and values your ideas. We believe in work life balance and have a very low attrition rate. - Published: 2017-01-09 - Modified: 2023-06-20 - URL: https://www.kimre.com/the-kimre-team/ Kimre has an amazing team and we are proud of "us. " We operate like a family. We are a committed, kind, compassionate and professional team. We are strong, dedicated and cultured. Together we create, design and innovate. Kimre team members work hard and play hard. Together, we overcome our challenges and we celebrate our victories. As a team member at Kimre, your ideas are heard and valued. As a privately-owned company, we have the flexibility to be ourselves which allows us to be passionate and creative, every day. We have employees that have been here since day one. Our combined experience is extensive. Our individual experience is powerful. Together, with you, we can make a difference in our environment. --- ### Global Presence > Besides USA, Kimre Inc. is present in several locations across the world including Austria, Brazil, China, Columbia, South Africa, Chile, Germany, Hungary, India, Israel, Korea, Japan, Belgium, Morocco, Canada, Mexico, Argentina, France, Australia, and New Zealand. - Published: 2017-01-09 - Modified: 2024-10-01 - URL: https://www.kimre.com/global-presence/ Kimre is honored to have made a positive impact in keeping our air clean and our environment safe. For more than 50 years, Kimre has been a recognized leader in pollution abatement. This has offered us the opportunity to join forces with many companies around the world. Our efforts continue to grow, and our target markets continue to expand. Kimre is proud to manufacture locally in the United States. Our long-standing relationships have allowed us to develop the trust and respect of various colleagues worldwide. You will find that Kimre has a major product presence in countries such as Argentina, Australia, Austria, Belgium, Brazil, Canada, Chile, China, Colombia, Germany, Hungary, France, Japan, India, Israel, Korea, Morocco, Mexico, New Zealand, and South Africa. Our presence does not stop there; we have consulted and collaborated worldwide and are committed to cleaning and protecting our environment to create a better world for future generations. We welcome you to visit one of our facilities. We enjoy visiting with our clients, and we regularly attend conferences and maintain a booth at various industry trade shows. For a list of where we will be, click on our homepage --- ### History > Kimre Inc. was founded by George C. Pedersen, an MIT Graduate in 1973. Since more than 4 decades, we offer air clearing products in the United States of America. With two facilities, a team of experienced engineers, we aim at a pollution free environment for our future generations.   - Published: 2017-01-09 - Modified: 2024-07-16 - URL: https://www.kimre.com/history/ Kimre, founded in 1973 by George C. Pedersen, is a company deeply committed to environmental stewardship and innovation in pollution control. Starting as a local business in the United States, Kimre has grown into a global leader in combating pollution over our 50-year history. Based near Miami, Florida, Kimre operates its principal manufacturing facility in Homestead, Fl, conveniently close to the waters of Key Largo. This facility includes extensive indoor workspace, testing facilities, and ample grounds. Additionally, Kimre has a second facility in Philadelphia, Pennsylvania. Kimre specializes in designing and manufacturing innovative products aimed at pollution control, particularly in Clean Air Technology. We are renowned for our expertise in mist eliminator manufacturing, used in gas cleaning systems that are designed as "cross flow" and "vertical flow,". We take pride in our dedicated team of engineers and specialists who provide tailored solutions to optimize processes for our customers. Kimre emphasizes flexibility in product design to meet specific process needs rather than forcing customers to adapt their processes to fit standard products. Kimre's products contribute to creating cleaner and safer environments both indoors and outdoors by reducing emissions from industrial plants globally. This not only enhances workplace safety but also lowers energy and maintenance costs for businesses. Customer satisfaction and trust are central to Kimre's philosophy. We promise prompt and consistent customer service, nurturing long-term partnerships with clients across various industries worldwide. Our success is rooted in decades of experience, passion for our work, and a commitment to environmental sustainability. We stand... --- ### Project Management > Kimre Inc's efficient professionals will oversea your project by way of planning, fabrication, participating in field assembly and commissioning. Our expertise includes mechanical design and rafting, structural and foundation analysis, inspection of welding, painting and construction, to name a few.  - Published: 2017-01-04 - Modified: 2024-10-16 - URL: https://www.kimre.com/engineering/project-management/ At Kimre, our experienced project management team is dedicated to overseeing every phase of your project—from planning and fabrication to field assembly and commissioning. Our professionals collaborate seamlessly with various disciplines within your organization to deliver quality solutions that meet project milestones, deadlines, and budgetary requirements. We excel in a range of disciplines, including P&ID creation and walk-down, mechanical design and drafting, structural and foundation analysis, welding inspection and non-destructive examination (NDE), painting inspection, and construction supervision. Kimre is committed to promoting safety, minimizing environmental impact, and ensuring compliance with all regulatory standards. Trust us to manage your project with expertise and integrity every step of the way. --- ### Custom Designed Products > Kimre Inc. specializes in manufacturing of various custom design products to clean air and thereby create a safer and healthier environment. - Published: 2017-01-04 - Modified: 2024-10-16 - URL: https://www.kimre.com/engineering/custom-designed-products/ Structured Monofilament Packing At Kimre, we take pride in our expertise in creating innovative structured monofilament packing, known as Kimre Media. Our Media is engineered for exceptional efficiency and durability, available in a variety of sizes and materials to meet your specific needs. When choosing the right media style, we consider key factors such as removal efficiency, allowable pressure drops, exposure temperatures, and material compatibility. From there, we customize the design and fabrication to match your dimensional specifications. Our Kimre Media can be produced from a range of materials, tailored to fit the unique requirements of your application. Explore the possibilities with Kimre—where quality and performance meet your industry's demands. Material of Construction Abbreviation Temperature Resistance (°F) Polypropylene PP 210 High Temperature Polypropylene HTPP 230 Polyethylene terephthalate PET 210 Polyvinylidene difluoride PVDF 235 Ethylene tetrafluoroethylene ETFE 300 Perfluoroalkoxy alkanes PFA 400 Fiber Bed Filters At Kimre, we provide custom-designed Fiber Bed coalescing filters, engineered to effectively reduce and eliminate liquid mist emissions across a variety of industries. Our filters are available in both standard and bespoke configurations, ensuring seamless integration into new or existing systems. With a focus on longevity and ease of maintenance, our Fiber Bed coalescing filters are tailored to fit any vessel, providing reliable performance that meets your specific needs. Trust Kimre for innovative solutions that enhance efficiency and minimize emissions in your operations. --- ### Research and Development > Kimre Inc. has acquired knowledge about different industrial applications over the last four decades. We have constructed a new research laboratory facility at our office in Homestead, Florida. Here we test our material, check how effective these are, and develop new products.  - Published: 2017-01-04 - Modified: 2024-10-01 - URL: https://www.kimre.com/engineering/research-and-development/ For over 50 years, our customers have achieved success and expanded their operations with Kimre media and systems in place. The extensive knowledge gained from diverse industry applications during this time has guided us in focusing our efforts to best support our customers’ needs. In line with our commitment to Research and Development, we have established a research facility at our corporate offices in Homestead, FL. This enables Kimre to conduct rigorous quality tests on our materials, confirm their effectiveness for your specific applications, and develop new products to enhance our high-efficiency product portfolio. We have conducted extensive field trials for some of the world’s largest EPC and chemical manufacturers, demonstrating that Kimre technology and materials exceed even the most stringent quality and emission standards. --- ### Technology > Kimre Inc. uses state of the art air cleaning technology in its system including mist eliminators and incorporates particle collection and other operations such as absorption. Some of its designs include fiber bed filters, Kimre's  SXF™ Semi-Cross Flow Scrubber and AEROSEP® multiple stage aerosol separation system. - Published: 2017-01-04 - Modified: 2020-07-29 - URL: https://www.kimre.com/technology/ Kimre™ Technology The introduction of Kimre’s™ patented high-performance, interlaced mesh structure revolutionized the technology of process fluid separation and air pollution control around the globe. Our unique, innovative concept is far superior to the more commonly found tower packing, chevrons, and mesh pads used for mass and heat transfer, particulate removal and mist elimination. As a result, industries around the world have increased their production, reduced energy consumption, lowered maintenance costs, and are able to meet stringent emissions requirements with comfort and assurance. Kimre’s™ interlaced mesh structure is simple, yet surprisingly effective, durable and cost effective. The basic structure of the mesh forms a ladder-like arrangement of thermoplastic filaments, forming double-V systems that intersect each other at proper angles. Our engineered mesh construction has a large surface area and void fraction. The engineered compositions of the filament diameter and the physical arrangement of the mesh layers optimize the effectiveness and range of solid or liquid particle removal. A variety of thermoplastic filament materials allows for continuous service 204° C (400° F) and process corrosion resistance. --- ### Engineering > Kimre Inc. designs, manufactures and implements high performance wet scrubbers, mist eliminators and fiber bed filters. Our experienced engineering staff has the capabilities to design and construct full scale systems by ourselves or with EPC contractors. - Published: 2017-01-04 - Modified: 2020-07-29 - URL: https://www.kimre.com/engineering/ Our Engineering Kimre is an industry leader in the world marketplace for the design, manufacturing and successful implementation of high performance wet scrubbers, mist eliminators and fiber bed filters. Our technical staff is comprised of multi-disciplined professional (PE), senior level and junior engineers whose capabilities qualify Kimre to effectively design and construct full scale systems on our own, or with EPC Contractors around the globe. All customer requests are evaluated by competent and experienced engineers who strive to ensure your system will operate at desired capacities and maximum efficiencies. We maintain pilot test equipment in-house that can be shipped to customer facilities to determine process conditions and evaluate the efficiency of our scrubbing media in a specific application. Kimre considers all customers to be our partners in the global movement to sustain and improve environmental conditions worldwide. We also consider no order to big, or to small, and we appreciate the opportunity to review any request to improve your plant operations and the surrounding environment. --- ### Home > Kimre Inc, a leader in mass transfer equipment and separation solutions, provides advanced industrial air filtration and emission control systems to the industries. - Published: 2011-09-14 - Modified: 2025-04-11 - URL: https://www.kimre.com/ DRIFTOR® DRIFT ELIMINATORSEfficient Drift Control for Cleaner Air & Water LIQUI-NOMIX® LIQUID COALESCEROptimize Liquid Separation with Precision Coalescence B-GON® MIST ELIMINATORSSuperior Mist Removal for Maximum Efficiency KON-TANE® SCRUBBER & TOWER PACKINGHigh-Efficiency Tower Packing for Optimal Gas Scrubbing Kimre Inc. is a world leader in designing and implementing innovative industrial emissions control systems and technologies, including industrial air filtration systems that clean the air and protect our environment, ensuring a healthier and more sustainable world for future generations. We provide high quality and durable mass transfer equipment and separation solutions to the industries. Kimre Inc. 's industrial air filtration systems are designed to remove harmful particles and pollutants from industrial processes, ensuring cleaner air and improved safety standards. Our advanced air filtration technology, including mist eliminators, oil mist collectors, and drift eliminators helps industries reduce environmental impact and comply with stringent air quality regulations. The main application industries for industrial emission control systems offered by Kimre inc. include fertilizer manufacturing, oil and gas, chemical manufacturing, refining, petrochemical, power generation, pharmaceuticals, metals processing, and cement production. Scrubber BrochureGeneral BrochureFiber Bed BrochureRead Our Blog Read moreFAQs --- ### Blog > Blog %%sep%% %%page%% - Read out all latest informative blogs here in easiest way related to process engineering, environmental engineering and air cleaning technologies. - Published: 2011-07-14 - Modified: 2019-12-27 - URL: https://www.kimre.com/blog/ --- ### Contact Us > Thank you for contacting with us. One of our representatives will get back you shortly. - Published: 2011-07-14 - Modified: 2024-09-25 - URL: https://www.kimre.com/contact-us/ Kimre – Clean Air Technology744 SW 1st StreetHomestead , Florida 33030 USATEL:(305) 233-4249Fax: (305) 233-8687E-mail: sales@kimre. comWeb: http://www. kimre. comOur Distributors:Kimre China Inc. LTD. RM 1208 Tower B, Soho New Town,NO. 88 Jianguo Road,Chaoyang District, Beijing 100022, ChinaTEL: +8610-85806448FAX: +8610-85800838E-mail: lydia@kimrechina. comWeb:https://www. kimrechina. comSOCREMATIC (WATERLEAU COMPANY)21 Avenue des Gros Chevaux95310 – SAINT OUEN L’AUMONEFRANCETel: +33 1 34 35 11 50Fax: +33 1 34 35 11 51E-mail: kimre-europe@socrematic. comWeb: www. socrematic. com --- ## Posts ### Engineering Cleaner Operations: The Critical Role of Demister Pads in High-Performance Air Systems > If your operation demands high-efficiency mist elimination, optimized airflow, and long-term cost savings, Kimre offers proven solutions backed by engineering expertise. - Published: 2025-05-07 - Modified: 2025-05-07 - URL: https://www.kimre.com/engineering-cleaner-operations-the-critical-role-of-demister-pads-in-high-performance-air-systems/ - Categories: Blog In chemical, fertilizer, and power generation facilities, maintaining clean process air is essential—not only for protecting capital equipment but also for ensuring compliance with strict environmental regulations. At the center of high-performance air systems is a key separation technology: the demister pad. Often referred to as a demister mist eliminator, this specialized media removes entrained liquids, including oil mist and water droplets, from gas streams. When properly designed and installed, demister pads contribute directly to increased equipment reliability, reduced downtime, and enhanced process efficiency. What Makes an Air System “High-Performance”? A high-performance air system, equipped with an advanced demister mist eliminator, must deliver on multiple critical fronts: Contaminant Removal: Efficient elimination of fine mist and aerosols that can compromise downstream equipment and product integrity. Energy Optimization: Low pressure drop across the demister pad minimizes energy consumption while maintaining high separation efficiency. Reduced Maintenance: By preventing fouling and corrosion, these systems extend the lifespan of compressors, turbines, and scrubbers. Regulatory Compliance: Designed to meet or exceed global environmental standards including EPA, OSHA, and EU directives. Sustainability Gains: Reliable mist elimination reduces fugitive emissions and aligns with corporate ESG goals. Lower Total Cost of Ownership: Durability and long service life reduce the frequency and cost of replacement parts and labor. The Invisible Challenge: Oil Mist and Moisture in Industrial Air SystemsAirborne oil mist and moisture may be small in volume, but their effects are outsized: Corrosion and Equipment Failure: Moisture accelerates material degradation, particularly in heat exchangers and sensitive instrumentation. Clogged Filters and Fouled Components: Oil mist... --- ### Essential Components for Sustainable Cooling Tower Operations: A Chemical Engineering Perspective > Kimre is a recognized leader in air filtration and mist elimination technologies, offering an extensive range of solutions to address complex industrial challenges. - Published: 2025-04-17 - Modified: 2025-04-21 - URL: https://www.kimre.com/essential-components-for-sustainable-cooling-tower-operations-a-chemical-engineering-perspective/ - Categories: Blog Cooling towers are fundamental in regulating thermal loads across various industrial applications, preventing the overheating of machinery and ensuring the maintenance of safe operational conditions. However, like any complex system, cooling towers must be rigorously maintained to mitigate both operational inefficiencies and environmental impacts. A critical component in the effective functioning of these systems is the drift eliminator, a device integral to the efficiency and sustainability of cooling tower operations. The Role of the Cooling Tower Drift EliminatorCooling towers utilizing water for heat dissipation inherently experience water loss due to evaporation. However, an additional form of water loss, known as drift, occurs when larger water droplets are carried away by the air stream, contributing to inefficiencies. The drift eliminator is specifically engineered to mitigate this issue. Located at the air outlet, the drift eliminator directs air and vapor through a series of precisely designed curved pathways. These deflections slow down larger water droplets, facilitating their separation from the airflow, thereby allowing them to fall back into the basin for recirculation. This mechanism serves to prevent: Excessive water consumption Release of chemical pollutants into the atmosphere Diminished cooling efficiency Non-compliance with environmental regulations The Significance of High-Efficiency Drift EliminatorsIn addition to their role in water conservation, the use of high-efficiency drift eliminators is paramount in systems where water is chemically treated to prevent issues such as corrosion, bacterial proliferation, or scaling. The inadvertent release of chemically treated water droplets can exacerbate airborne contamination and present health hazards to personnel. Furthermore, the loss of water... --- ### Understanding the Candle Filter and Its Industrial Application > Kimre Candle Filters are engineered to reduce visible stack plumes, ensure compliance with stringent air pollution control regulations, and recover valuable process materials. - Published: 2025-04-17 - Modified: 2025-04-17 - URL: https://www.kimre.com/candle-filters-for-fine-mist-control-advanced-fiber-bed-solutions-for-industrial-air-purity/ - Categories: Blog The Candle Filter, commonly referred to as a Fiber Bed Filter, is specifically designed for the removal of fine mist particles smaller than 2 microns. This filter utilizes a combination of two primary mechanisms: impingement for the removal of particles larger than 1-2 microns, and diffusion for the capture of finer, sub-micron particles where Brownian motion becomes the dominant force. Candle FiltersEach filter candle is composed of millions of individual fibers.   To ensure optimal filtration performance, low approach velocities are required to align with the diffusion velocities that are characteristic of Brownian motion. The candles are installed vertically, with gases flowing horizontally through the filter media. As the gas passes through the filter, mist particles are captured, coalesce, and drain through the filter bed. Ongoing advancements in Candle Filter technology, informed by extensive application experience across a wide range of industries, enable Kimre ™ Clean Air Technology  to offer a selection of filters tailored to meet diverse operational requirements in terms of capacity, pressure drop, and mist removal efficiency. A broad range of fiber materials is available, including Fiberglass, Carbon, Polypropylene, Polyester, PTFE, and ETFE. For Fiberglass fibers, various fiber diameters and bed densities can be selected to achieve specific performance criteria, balancing efficiency, pressure drop, and available housing space. These filters are available in different configurations, including high-efficiency Brownian diffusion types, high-velocity impaction types, and intermediate configurations. Kimre custom designs all filters to meet the specific needs of the customer and the process conditions. Our engineering team ensures that each solution... --- ### The Role of Ammonia Scrubbers in Reducing Emissions and Protecting Equipment > Ammonia scrubbers provide a proven and practical solution for managing ammonia emissions, protecting sensitive equipment, and maintaining regulatory compliance. - Published: 2025-04-17 - Modified: 2025-04-17 - URL: https://www.kimre.com/the-role-of-ammonia-scrubbers-in-reducing-emissions-and-protecting-equipment/ - Categories: Blog Effective control of ammonia emissions is essential in various industrial applications, such as fertilizer production and combustion systems. Ammonia gas, if not properly managed, can cause significant environmental and operational challenges. High concentrations of ammonia emissions may lead to regulatory violations, environmental contamination, and damage to sensitive monitoring and processing equipment. Ammonia scrubbers are critical in addressing these issues by significantly reducing ammonia gas levels, enhancing environmental compliance, and protecting valuable industrial infrastructure. How Ammonia in Stack Gases Interacts with Sulfur DioxideIndustrial stack gases typically contain several contaminants, including ammonia and sulfur dioxide (SO₂). When ammonia gas interacts with sulfur dioxide, the two substances combine to form ammonium sulfate and ammonium bisulfate salts. These reactions are especially prevalent in industrial stack emissions, particularly in combustion and fertilizer production processes. The resulting ammonium salts can accumulate within exhaust systems, leading to blockages, corrosion, and additional maintenance costs. These interactions also worsen air quality, creating compliance challenges for facilities that must meet stringent environmental standards. The Impact of Ammonium Salts on Emissions Monitoring EquipmentThe formation of ammonium salts, a result of ammonia gas reacting with sulfur dioxide, presents significant risks to emissions monitoring equipment. These salts are highly corrosive, and their accumulation can cause rapid degradation of sensitive measurement components. Over time, this corrosion leads to inaccurate readings, equipment failures, and increased downtime. Since continuous emissions monitoring is vital for ensuring compliance with environmental regulations, the reliability and accuracy of monitoring equipment are crucial. To mitigate these risks, industries rely on ammonia... --- ### Why Filter Replacement Costs Matter When Choosing an Industrial Air Cleaner > Proper maintenance and strategic planning can extend filter lifespan andimprove system reliability. Contact Kimre today for industrial air filtration solutions tailored toyour operational needs. - Published: 2025-02-12 - Modified: 2025-02-28 - URL: https://www.kimre.com/why-filter-replacement-costs-matter-when-choosing-an-industrial-air-cleaner/ - Categories: Blog As engineers in the field of industrial air filtration, we know that ensuring clean air quality, compliance with regulations, and the safety of workers are critical components of any air pollution control system. However, one aspect that’s often overlooked in the decision-making process is the ongoing cost of filter replacement. While initial costs and efficiency ratings are often the primary focus, the long-term financial impact of filter replacement can be just as important—if not more so—when evaluating an industrial air cleaner. Over time, as filters degrade, their performance diminishes. This not only leads to inefficiencies and increased operational costs but can also create compliance risks. Inadequate filtration can result in higher emissions or compromised air quality, which could lead to costly fines or safety issues. If businesses aren’t fully aware of the total cost of ownership—including filter replacement and maintenance expenses—they may encounter unexpected disruptions and financial strain that could affect critical operations. Understanding Filter Efficiency and Lifespan The performance of an industrial air filtration system is largely dictated by the filters used within it. High-efficiency filters, which are often used to capture fine particulates, can significantly improve air quality and ensure compliance with environmental regulations. However, these filters tend to accumulate particulate matter more quickly, which results in more frequent replacements and higher maintenance costs. On the other hand, lower-efficiency filters may extend service life but could fail to meet stringent air quality requirements. Balancing filter efficiency with longevity is essential for optimizing both performance and cost. A deeper... --- ### Mass Transfer Equipment: Essential Components for Process Optimization > Mass transfer is often driven by concentration gradients between two phases, such as between a gas and a liquid in absorption or between two immiscible liquids in liquid-liquid extraction. - Published: 2025-01-24 - Modified: 2025-01-24 - URL: https://www.kimre.com/mass-transfer-equipment-essential-components-for-process-optimization/ - Categories: Blog In the world of chemical engineering, mass transfer processes are central to a wide range of operations, from separation and purification to reaction processes. To optimize these processes, the right mass transfer equipment is crucial. These devices facilitate the movement of materials (such as gases, liquids, or solids) between phases and are integral to industries like petrochemical, pharmaceutical, food processing, and environmental engineering. The efficiency of mass transfer is determined by factors such as the nature of the phases involved, the mass transfer area, and the driving force for mass transfer. This blog explores the various types of mass transfer equipment, including mist eliminators, their principles, and their application in industrial processes. Understanding Mass TransferAt its core, mass transfer refers to the movement of mass from one location to another within a given system. In chemical engineering, mass transfer is often driven by concentration gradients between two phases, such as between a gas and a liquid in absorption or between two immiscible liquids in liquid-liquid extraction. The efficiency of mass transfer depends on several factors, including diffusion rates, surface area, and the resistance to mass transfer within each phase. In industrial settings, the goal is to maximize the rate of mass transfer to improve process efficiency, minimize energy consumption, and ensure the desired product purity. Types of Mass Transfer Equipment Absorbers (Scrubbers) Absorbers, also known as scrubbers, are commonly used to separate a gaseous component from a gas stream by dissolving it into a liquid phase. These units are typically... --- ### Top 5 Benefits of Integrating Mist Eliminators in Wet Scrubber Systems > Discover the top 5 benefits of adding mist eliminators to wet scrubbers forcleaner air, cost savings, and compliance. - Published: 2025-01-20 - Modified: 2025-02-28 - URL: https://www.kimre.com/top-5-benefits-of-integrating-mist-eliminators-in-wet-scrubber-systems/ - Categories: Mist Eliminators In industrial operations, managing emissions and pollutant levels is critical to maintaining regulatory compliance, protecting valuable equipment, and safeguarding worker health. Wet scrubbers have long been employed as effective systems for mitigating particulate matter and liquid droplet emissions in gas streams. However, the efficacy of these systems can be greatly enhanced with the addition of mist eliminators. These devices capture liquid mists, fine particulates, and aerosols that may otherwise escape the system, offering a suite of operational benefits that improve efficiency, reduce costs, and ensure regulatory adherence. Mist eliminators are indispensable in optimizing the performance of wet scrubbers and enabling industries to meet stringent environmental regulations. With the growing emphasis on emissions reduction and environmental sustainability, incorporating custom designed mist eliminators into scrubber systems has become a best practice for many industries. 1. Enhanced Pollutant Removal EfficiencyA primary advantage of mist eliminators is their ability to significantly improve the efficiency of pollutant removal in wet scrubber systems. As gas streams pass through these systems, they often carry fine droplets and aerosols containing contaminants. Without an efficient filtration mechanism, these particles can bypass the scrubber, diminishing its overall performance and leading to increased emissions. Mist eliminators are designed to effectively capture these liquid droplets and fine particulates, ensuring cleaner air discharge and optimized scrubber operation. There are various mist eliminator designs that cater to specific needs: Mesh Mist Eliminators: These are ideal for removing fine particulate matter. Vane Mist Eliminators: Target larger droplets while maintaining a low-pressure drop. Fiber Bed Mist... --- ### The Role of Drift and Mist Eliminators in Reducing Legionella Risk: A Technical Overview > Ready to optimize your cooling tower operations and mitigate Legionella risks? Contact Kimre today to learn more about our advanced air cleaning solutions, designed to meet the specific needs of your cooling tower system. - Published: 2025-01-14 - Modified: 2025-02-10 - URL: https://www.kimre.com/the-role-of-drift-and-mist-eliminators-in-reducing-legionella-risk-a-technical-overview/ - Categories: Blog Cooling towers are essential in industrial operations, providing critical cooling to machinery, HVAC systems, and manufacturing processes. However, if not properly maintained, these systems can present serious health, environmental, and operational risks. One of the key components in mitigating these risks is the cooling tower drift eliminator and cooling tower mist eliminator. Both drift and mist eliminators play a crucial role in minimizing water loss and controlling the emission of harmful aerosols, a serious health concern. This blog dives into the function, importance, and benefits of high-efficiency drift and mist eliminators in cooling towers—focusing on their roles in improving safety, sustainability, and operational performance. What Are Cooling Tower Drift and Mist Eliminators? Drift eliminators and mist eliminators are designed to capture water droplets that escape with exhaust air from cooling towers. These droplets—referred to as "drift" and "mist"—may contain harmful substances such as chemicals, bacteria, and particulates, posing a serious environmental and health risk if released into the atmosphere. Drift Eliminators: These are specialized devices built to capture larger droplets of water that could be carried by the exhaust airflow from the cooling tower. They use design elements to redirect the airflow, separating the water droplets and returning them to the system. Mist Eliminators: Similar to drift eliminators, mist eliminators are specifically designed to capture finer, smaller droplets that are more difficult to control. They function by creating turbulence or altering the direction of airflow to capture fine mist and prevent it from escaping into the environment. Both types of eliminators are essential for improving system... --- ### How Industrial Filtration Enhances Equipment Longevity: A Chemical Engineer’s Perspective > Industrial air filtration systems are engineered to remove airborne contaminants such as dust, solid particles, and chemical pollutants from gas and air streams. - Published: 2025-01-10 - Modified: 2025-02-10 - URL: https://www.kimre.com/how-industrial-filtration-enhances-equipment-longevity-a-chemical-engineers-perspective/ - Categories: Blog Industrial filtration systems are pivotal in optimizing operational performance, protecting equipment, and ensuring compliance with environmental regulations. As air pollutants and industrial contaminants become inevitable by-products of various industrial processes, the need for efficient industrial air filtration systems has never been more critical. These systems do more than enhance air quality—they are essential in prolonging the lifespan of industrial machinery. In this technical blog, we’ll explore how industrial air filtration systems, including industrial air pollution control and industrial emissions control systems, contribute significantly to enhancing equipment longevity and overall industrial efficiency. What Are Industrial Air Filtration Systems? Industrial air filtration systems are engineered to remove airborne contaminants such as dust, solid particles, and chemical pollutants from gas and air streams. These systems are essential in industries ranging from fertilizers and petrochemicals to pharmaceuticals and cement production. By efficiently removing contaminants from the air, these filtration systems protect sensitive machinery, improve workplace safety, and reduce the environmental impact of industrial operations. Companies like Kimre lead the charge in designing advanced industrial air pollution control technologies to meet these demands. The Link Between Air Filtration and Equipment LongevityContaminated air can have a severe impact on the durability and efficiency of industrial equipment. Dust, oil mist, and chemical vapors can accumulate on mechanical components, causing corrosion, blockages, or overheating. Over time, these issues can significantly reduce the operational lifespan of machinery, leading to frequent repairs and costly downtime. Industrial air filtration systems help mitigate these risks by filtering out pollutants before they reach sensitive equipment. This leads to smoother operations, reduced maintenance costs,... --- ### Top 5 Benefits of Integrating Mist Eliminators and Moisture Eliminators into Your Wet Scrubber Systems > Kimre is poised to provide tailored solutions that ensure cleaner air, regulatory compliance, and optimized operational efficiency. - Published: 2025-01-07 - Modified: 2025-02-10 - URL: https://www.kimre.com/top-5-benefits-of-integrating-mist-eliminators-and-moisture-eliminators-into-your-wet-scrubber-systems/ - Categories: Blog In today’s industrial landscape, controlling emissions and pollutants is not only essential for maintaining air quality but is also crucial for protecting equipment, safeguarding worker health, and complying with stringent environmental regulations. Wet scrubbers are a foundational element in managing particulate matter and liquid droplets within gas streams. However, their efficiency and performance can be compromised without the integration of a highly effective mist eliminator or moisture eliminator. Mist eliminators and moisture eliminators are specially designed to capture liquid droplets, mists, and fine particulates, significantly enhancing the overall efficacy of wet scrubber systems. These advanced systems optimize operational performance, improve equipment protection, and ensure compliance with ever-evolving environmental standards. As industries face increasing pressure to reduce emissions, the addition of a mist or moisture eliminator has become indispensable for achieving operational excellence and maintaining air purity. This article delves into the top five benefits of integrating mist eliminators and moisture eliminators into your wet scrubber systems. 1. Efficiency Improvement: Enhanced Pollutant RemovalThe core function of mist eliminators and moisture eliminators is to significantly improve the pollutant removal efficiency of wet scrubbers. As gas streams pass through scrubbers, they often carry fine droplets and contaminants that can escape without proper filtration. Mist eliminators effectively trap these droplets, ensuring cleaner air discharge and preventing contaminants from being released into the atmosphere. Several types of mist and moisture eliminators exist, each optimized for specific applications: Wire mesh mist eliminators: Designed to capture fine particulates and droplets, enhancing air quality. Vane mist eliminators: Highly effective at targeting larger droplets while maintaining... --- ### Sulfuric Acid Production and the Role of Mist Eliminators in Industrial Applications > Contact Kimre today for consultation and discover how we can help you optimize sulfuric acid production while ensuring safety, efficiency, and environmental compliance. - Published: 2024-12-20 - Modified: 2025-02-10 - URL: https://www.kimre.com/sulfuric-acid-production-and-the-role-of-mist-eliminators-in-industrial-applications/ - Categories: Blog Sulfuric acid (H₂SO₄) is one of the most widely produced and used chemicals globally, with essential applications in various industries, such as petrochemicals, fertilizers, and metallurgy. However, its production process can lead to the formation of sulfuric acid mist, which poses significant operational and environmental challenges. This blog explores sulfuric acid mist formation, the role of mist eliminators for sulfuric acid production, and the importance of custom sulfuric acid mist eliminators tailored to meet specific industrial needs. Overview of Sulfuric Acid ProductionSulfuric acid is primarily produced through the Contact Process, which involves the oxidation of sulfur dioxide (SO₂) to sulfur trioxide (SO₃) using a vanadium oxide (V₂O₅) catalyst. The SO₃ is then absorbed into water or existing sulfuric acid to form H₂SO₄. This process occurs at high temperatures and requires precise control over parameters like pressure, temperature, and reactant concentrations to optimize production efficiency. Sulfuric acid is used in numerous applications, such as in fertilizer production (e. g. , superphosphate fertilizers), petroleum refining for alkylation processes, and in the metallurgy industry for pickling steel and removing oxide scales. Due to its high reactivity, especially when concentrated, the production and handling of sulfuric acid require specialized equipment and strict safety protocols, particularly to manage the acid mist generated during various production stages. Acid Mist Formation and Its ImplicationsDuring sulfuric acid production, mist formation occurs in stages like SO₃ absorption and acid concentration. The mist consists of fine sulfuric acid droplets suspended in the air, which can increase in intensity at high temperatures. These droplets... --- ### How Kimre’s Oil Mist Collectors Optimize Air Quality in Industrial Manufacturing Facilities > Contact us today to explore tailored mist collection solutions for your industry and take the first step toward cleaner, safer operations. - Published: 2024-12-17 - Modified: 2025-02-10 - URL: https://www.kimre.com/how-kimres-oil-mist-collectors-optimize-air-quality-in-industrial-manufacturing-facilities/ - Categories: Blog Maintaining air quality in industrial environments is crucial for both operational efficiency and regulatory compliance. Oil mist emissions are a significant concern in sectors such as metalworking, food processing, and plastic manufacturing. These fine, suspended droplets, often byproducts of heating, cooling, or lubrication processes, can negatively impact air quality, degrade equipment, and introduce safety hazards if not properly mitigated. The integration of advanced oil mist collection technologies, such as fiber bed collectors, offers a robust solution to these challenges, fostering safer, cleaner, and more sustainable manufacturing environments. Understanding the Impact of Oil Mist in Industrial OperationsOil mist is generated primarily during industrial processes involving lubrication, cooling, or heating operations. These processes disperse sub-micron droplets of oil into the air, where they remain suspended, forming oil mist. When not adequately controlled, oil mist poses several issues: Deterioration of Air Quality: The presence of fine particulate matter compromises air quality, which can lead to adverse health effects in workers, such as respiratory issues and eye irritation. Prolonged exposure to high concentrations of oil mist can have more severe impacts on worker health. Equipment Malfunction: Accumulation of oil mist particles can deposit residue on machinery and production equipment, leading to corrosion, premature wear, and reduced performance efficiency. This can also result in unplanned downtime and costly repairs, directly impacting production output. Regulatory Non-Compliance: In many regions, the concentration of airborne oil mist is subject to strict environmental regulations. Facilities that exceed permissible mist levels may face significant fines, legal repercussions, or even operational... --- ### What Role Do Demister Pads Play in Reducing Airborne Contaminants? > Looking for reliable filtration solutions? Kimre specializes in high-performance demister pads and mist eliminators designed to meet your unique needs. - Published: 2024-12-16 - Modified: 2025-01-15 - URL: https://www.kimre.com/what-role-do-demister-pads-play-in-reducing-airborne-contaminants/ - Categories: Mesh Pad Eliminator Airborne contaminants can cause significant challenges across industrial sectors. They impact equipment performance, create safety concerns, and complicate regulatory compliance. From chemical plants to fertilizer manufacturing facilities, industries need effective solutions to control these emissions. One of the most reliable and efficient tools to tackle this issue is the demister pad—a filtration device specifically designed to eliminate mist and fine liquid droplets from gas streams. By integrating demister pads into their operations, industries can improve air quality, increase operational efficiency, and realize long-term cost savings. These devices are not just about meeting environmental standards; they also provide tangible benefits to the equipment, workforce, and bottom line. What Are Demister Pads? As a demister pad supplier, Kimre understands the importance of precision when it comes to filtration. Demister pads are essentially devices that capture mist and liquid droplets from gas streams. The pads feature a mesh structure that traps the fine mist particles while allowing the gas to flow through. Materials like stainless steel, polypropylene, or fiberglass are typically used, chosen based on the specific needs of the application. The working mechanism is elegantly simple yet highly effective. As the gas flows through the mesh, the liquid droplets adhere to it. Over time, these droplets coalesce into larger ones, and gravity helps them fall from the stream, ensuring that only clean gas continues to pass through. This filtration process is vital in industries that demand high-performance separation of airborne contaminants, safeguarding both the environment and equipment. Industries That Use Demister PadsDemister pads are a cornerstone in various industries,... --- ### The Role of Demister Pads in Controlling Airborne Contaminants in Industrial Applications > Contact Kimre today to explore howtheir advanced technology can transform your industrial processes and enhance air quality. - Published: 2024-12-11 - Modified: 2025-01-02 - URL: https://www.kimre.com/the-role-of-demister-pads-in-controlling-airborne-contaminants-in-industrial-applications/ - Categories: Products Airborne contaminants present a significant challenge in many industrial operations, particularly in areas where gas streams carry fine droplets or mist. These contaminants, if left uncontrolled, can lead to equipment degradation, regulatory violations, and health hazards for workers. One of the most effective solutions for addressing this issue is the use of demister pads. These specialized filtration devices are designed to capture mist and fine liquid droplets, ensuring cleaner air, improved operational performance, and compliance with environmental regulations. What Are Demister Pads? Demister pads are filtration devices built to remove liquid droplets from gas streams. They consist of a mesh structure made from materials like stainless steel, polypropylene, or fiberglass, chosen for their durability and compatibility with the specific chemical environment. As gas passes through the pad, liquid droplets encounter the mesh, coalesce into larger droplets, and fall due to gravity, leaving only clean gas to continue through the system. This simple yet highly effective process ensures the separation of mist from gases in applications that require stringent air quality standards. Applications of Demister PadsDemister pads are indispensable across a wide range of industries where mist removal is essential to operational efficiency and compliance. Here are a few examples of their critical roles: Fertilizer Manufacturing: During the production of nitrogenous and phosphate fertilizers, demister pads help ensure that exhaust streams are free from fine droplets, preventing air pollution and meeting environmental guidelines. Chemical Processing: Chemical plants often deal with corrosive or acidic mists. Demister pads effectively remove these droplets, protecting... --- ### Why Custom Mist Eliminators Are Essential for Efficient Wastewater Treatment > Explore how custom mist eliminators boost wastewater treatment efficiency, reduce pollutants, and ensure regulatory compliance. - Published: 2024-12-10 - Modified: 2024-12-10 - URL: https://www.kimre.com/why-custom-mist-eliminators-are-essential-for-efficient-wastewater-treatment/ - Categories: Mist Elimination - Tags: Elimination Filters, Eliminator Manufacturers, Eliminators Efficient wastewater treatment is essential for industrial facilities, as it helps minimize environmental impact and ensures compliance with regulatory requirements. One key technology that plays a crucial role in optimal wastewater processing is the mist eliminator, which removes liquid droplets from gas streams. Custom mist eliminators are designed solutions that are tailored to address the unique challenges industries face, especially in demanding environments. Below, we explore the top reasons why custom mist eliminators are a game-changer for wastewater treatment systems. The first advantage of custom mist eliminators is their ability to address industry-specific challenges. Every industrial sector, from petrochemical processing to fertilizer manufacturing, faces unique operational conditions, including high temperatures, corrosive gases, and varying moisture levels. Custom mist eliminators are designed to meet these specific demands by using materials and designs that are carefully selected to withstand harsh environments, ensuring optimal filtration performance even in extreme conditions. Also Read- The Basics of Mist Eliminators Mist Eliminator Manufacturers: Helping To Achieve A Clean Environment Technical Overview of Mist Eliminators and Key Types for Wet Scrubbers Custom mist eliminators excel at achieving superior droplet removal, capturing even the smallest particles with high efficiency. These systems are capable of removing sub-micron particles, which are often the most difficult to capture using standard filtration solutions. By efficiently removing moisture and droplets, these mist eliminators prevent system inefficiencies, protect sensitive equipment, and help maintain consistent operational performance. Whether used in scrubbers, cooling towers, or other components, these solutions are designed to operate at peak efficiency.... --- ### The Importance of Custom-Designed Mist Eliminators in Nitrogenous Fertilizer Gas Cleaning > Discover why custom-designed mist eliminators are vital for efficient gas cleaning in nitrogenous fertilizer production - Published: 2024-11-28 - Modified: 2024-11-28 - URL: https://www.kimre.com/the-importance-of-custom-designed-mist-eliminators-in-nitrogenous-fertilizer-gas-cleaning/ - Categories: Blog In nitrogenous fertilizer production, effective gas cleaning is critical for ensuring product quality, operational efficiency, and compliance with environmental regulations. One of the key components in this process is the mist eliminator—a device designed to separate liquid droplets from gas streams. While standard mist eliminators may suffice in some applications, custom-designed solutions are often necessary to address the unique challenges inherent in fertilizer plant operations. The Need for Custom DesignGas streams in nitrogenous fertilizer plants typically carry fine liquid droplets, such as ammonia vapor, urea droplets, or water condensates. These droplets vary in size and composition, and the gas streams themselves are often subjected to fluctuating pressures, temperatures, and flow rates. Given these variables, a generic mist eliminator may not provide the desired level of efficiency or reliability. Custom-designed mist eliminators are tailored to handle the specific characteristics of the gas stream in a given plant, ensuring that liquid droplets are effectively removed before the gas is released or further processed. This bespoke approach is crucial for maintaining optimal performance and minimizing operational risks. Optimizing Gas Stream SeparationThe design of a mist eliminator must be adapted to several key factors, including: Gas flow rate and pressure: These parameters affect the velocity at which the gas stream passes through the mist eliminator, influencing the droplet separation process. Droplet size and composition: Different types of mist—whether water-based or chemical—require specific filtration mechanisms for effective removal. Temperature variations: High temperatures can impact the condensation and separation of mist, requiring materials and designs that... --- ### Phosphate Fertilizer Filters: Enhancing Process Efficiency and Regulatory Compliance in Fertilizer Manufacturing > Optimize phosphate fertilizer manufacturing with Kimre's filters: control emissions, ensure compliance, and enhance efficiency. - Published: 2024-11-19 - Modified: 2024-11-28 - URL: https://www.kimre.com/phosphate-fertilizer-filters-enhancing-process-efficiency-and-regulatory-compliance-in-fertilizer-manufacturing/ - Categories: Blog - Tags: Nitrogenous Fertilizer gas cleaning, Phosphate Fertilizer Filters, Phosphate Fertilizer gas cleaning In phosphate fertilizer manufacturing, controlling emissions, improving process efficiency, and ensuring compliance with stringent environmental regulations are critical priorities. Phosphate fertilizer filters, also known as mist eliminators, are essential for capturing sub-micron aerosols, sulfuric acid mist, and particulate matter generated throughout the production process. These filtration systems play a key role in maintaining air quality, reducing environmental impact, and ensuring that phosphate fertilizer plants meet regulatory standards. The Role of Phosphate Fertilizer FiltersPhosphate fertilizer manufacturing facilities are faced with the challenge of managing sulfuric acid mist and fine particulate matter produced during the acidulation of phosphate rock with sulfuric acid. Without effective filtration, these pollutants can corrode equipment, degrade air quality, and pose health and environmental risks. Phosphate fertilizer filters, specifically designed for these applications, are vital for mitigating these issues. Phosphate Fertilizer Filters, such as Kimre’s B-GON® Mist Eliminators, are engineered to capture sub-micron aerosols and acid mists, ensuring that emissions meet environmental standards and harmful substances are prevented from escaping the plant. These filters are specially designed to handle high-temperature, high-humidity gas streams and to remove particles as small as 0. 3 microns, significantly improving both operational safety and regulatory compliance. Key Benefits of Phosphate Fertilizer Filters Aerosol and Mist Capture: Phosphate fertilizer filters are highly effective at capturing fine aerosols, sulfuric acid mist, and particulate matter. These filters ensure that harmful emissions do not escape into the atmosphere, which helps to maintain air quality and comply with environmental regulations. Regulatory Compliance: Fertilizer production is subject to stringent... --- ### The Importance of Choosing a Reputable Vendor for Fiber Bed Candle Filters > A trustworthy vendor will offer customization options for their fiber bed candle filters, tailoring the solutions to your particular needs. - Published: 2024-11-12 - Modified: 2024-11-28 - URL: https://www.kimre.com/the-importance-of-choosing-a-reputable-vendor-for-fiber-bed-candle-filters/ - Categories: Blog - Tags: fiber bed filters, Fiberbed Mist Collector Systems When it comes to industrial air filtration, selecting the right vendor for fiber bed candle filters is crucial. This choice goes beyond price; it directly impacts operational efficiency and compliance with environmental regulations. Here’s why partnering with a reputable manufacturer is essential for your operations. Quality Assurance and Performance ReliabilityFiber bed candle filters are vital for controlling emissions and maintaining air quality in various industrial applications. A reputable vendor will have strict quality control measures in place, ensuring that their products consistently meet performance standards. This commitment helps minimize unexpected failures, allowing your equipment to run smoothly and efficiently. Before deciding on a vendor, take a close look at their quality assurance practices. Reliable manufacturers perform extensive testing on their fiber bed candle filters to ensure they achieve high removal efficiency for particulates and mists. This not only extends the life of your equipment but also reduces the frequency of maintenance tasks. Customization CapabilitiesEvery industrial setting has specific requirements. A one-size-fits-all approach rarely works when it comes to filtration. A trustworthy vendor will offer customization options for their fiber bed candle filters, tailoring the solutions to your particular needs. This might include different filter media, sizes, and designs that enhance performance in your specific application. By choosing a manufacturer that understands your unique operational challenges, you can ensure a more effective filtration solution, which in turn improves product quality and cuts down on operational costs. Technical Expertise and SupportIndustrial processes can be complex, requiring a deep understanding of various engineering... --- ### The Role of Oil Mist Control in Extending Equipment Life > Discover how effective oil mist control extends equipment life, improves performance, and reduces maintenance costs in industrial settings. - Published: 2024-10-20 - Modified: 2024-12-06 - URL: https://www.kimre.com/the-role-of-oil-mist-control-in-extending-equipment-life/ - Categories: Blog In industrial environments, particularly those employing high-precision machinery, the generation of oil mist poses significant operational challenges. Oil mist, a byproduct of the vaporization of lubricants and coolants under elevated temperatures and pressures, can adversely affect both equipment longevity and workplace safety. Implementing effective oil mist control strategies, such as deploying an oil mist eliminator or oil mist separator, is crucial for maintaining optimal equipment performance and a safe work environment. Understanding Oil Mist and Its ImpactOil mist formation occurs when lubricating fluids undergo phase transitions due to thermal stress or mechanical agitation. Uncontrolled, this mist can lead to several detrimental effects: Equipment Degradation: The accumulation of oil film on machine surfaces can result in corrosion and increased wear, thereby shortening the operational lifespan of critical components. Decreased Indoor Air Quality: Oil mist contributes to airborne particulates that can compromise worker health and violate occupational safety standards. Increased Accident Risk: Residual oil on surfaces creates hazardous conditions, leading to slips and falls, which can have serious safety implications. The latent effects of oil mist often remain undetected until they culminate in significant operational disruptions and repair costs. By incorporating advanced oil mist control systems, industries can preemptively manage these risks. The Importance of Oil Mist EliminatorsAn oil mist eliminator serves as a vital component in mitigating oil mist emissions in industrial settings. These devices utilize advanced filtration technologies to capture and remove airborne oil particles, preventing their deposition on equipment and in ventilation systems. Implementing oil mist eliminator filters facilitates the containment of oil particles... --- ### The Economic Benefits of Installing Mist Eliminators in Industrial Plants > Discover the economic advantages of mist eliminators for industrial plants, reducing costs, enhancing efficiency, and promoting sustainability. - Published: 2024-10-15 - Modified: 2024-12-06 - URL: https://www.kimre.com/the-economic-benefits-of-installing-mist-eliminators-in-industrial-plants/ - Categories: Blog - Tags: Elimination Filters, Eliminators, Mist Elimination Mist eliminators are critical components that enhance the efficiency and safety of industrial operations. These systems effectively capture liquid droplets from gas streams, mitigating pollution and improving overall air quality. Beyond their environmental benefits, mist eliminators provide substantial economic advantages for plant operators. This article examines the financial benefits of installing mist eliminators and their positive impact on operational costs. 1. Reducing Maintenance CostsOne of the primary advantages of installing mist eliminators is the significant reduction in maintenance costs. Industrial facilities frequently encounter the accumulation of liquids and particulates within equipment, which can lead to increased wear and tear, frequent breakdowns, and heightened maintenance demands. Mist eliminators serve to prevent harmful droplets from infiltrating and damaging machinery. By decreasing the frequency of maintenance interventions, plant operators can achieve cost savings in labor, replacement parts, and production downtime. This solution, offered by mist eliminator manufacturers, enhances the overall efficiency of industrial systems. Key Benefits: Decreased frequency of equipment failures Lower maintenance labor expenditures Extended operational lifespan of machinery 2. Improving Energy EfficiencyMist eliminators also play a vital role in enhancing energy efficiency. Industrial systems require clean gas streams for optimal operational performance. Contaminants, such as moisture and droplets, force systems to exert additional energy to filter the air, resulting in higher energy consumption. By effectively removing these contaminants, mist eliminators allow machinery to function more efficiently, thus reducing overall energy usage. Mist eliminator suppliers emphasize these energy-saving benefits, which contribute to lower utility costs and support a more sustainable operational framework.... --- ### Enhancing Air Quality and Reducing Environmental Impact with DRIFTOR® Cooling Tower Drift Eliminators > Discover how DRIFTOR® cooling tower drift eliminators by Kimre enhance air quality, reduce environmental impact, and ensure efficient performance. - Published: 2024-10-12 - Modified: 2024-12-06 - URL: https://www.kimre.com/enhancing-air-quality-and-reducing-environmental-impact-with-driftor-cooling-tower-drift-eliminators/ - Categories: Blog - Tags: DRIFTOR, Elimination Filters, Mist Elimination Cooling towers are critical components in various industries, including power generation and chemical processing. However, they also pose challenges, particularly in the form of drift—water droplets carried away with exhaust air. This drift can lead to significant environmental and operational issues. The DRIFTOR® Drift Eliminator is engineered to address these challenges, optimizing air quality and minimizing ecological footprints. Understanding Drift in Cooling TowersDrift in cooling towers refers to the fine water droplets that escape into the atmosphere alongside the cooling tower's exhaust. These droplets are extraneous to the evaporative cooling process and may carry harmful chemicals, pollutants, and minerals into the environment. Uncontrolled drift can lead to several detrimental effects: Corrosion of equipment and piping Damage to adjacent structures and vehicles Chemical contamination in the surrounding air Icing hazards on roads and parking areas during colder months Cooling tower drift eliminators are specifically designed to capture these droplets, substantially reducing drift and its associated negative impacts. What Is a Drift Eliminator for Cooling Towers? A cooling tower drift eliminator is an integral component that captures and redirects water droplets back into the system, preventing their escape into the atmosphere. The DRIFTOR® Drift Eliminator, developed by Kimre, utilizes advanced monofilament technology to effectively trap and drain these droplets. By implementing a drift eliminator for cooling towers, industries can enhance operational efficiency while lessening their environmental impact. Mechanism of DRIFTOR® Drift EliminatorsThe DRIFTOR® Drift Eliminator is meticulously designed to tackle common drift-related issues within cooling towers. Utilizing a specialized system of monofilaments, it guides water droplets... --- ### How Drift Eliminators Improve Cooling Tower Efficiency > Discover how drift eliminators from Kimre improve cooling tower efficiency by reducing water loss, preventing equipment corrosion, and ensuring environmental compliance. - Published: 2024-10-08 - Modified: 2024-10-16 - URL: https://www.kimre.com/how-drift-eliminators-improve-cooling-tower-efficiency/ - Categories: Blog Cooling towers are essential in various industrial processes, from power generation to HVAC systems in large buildings. One significant challenge these systems face is water loss due to drift.  Drift eliminators are specialized devices that help mitigate this issue and enhance cooling tower efficiency. What Are Drift Eliminators? Drift eliminators are designed to capture water droplets that escape with the exhaust air from cooling towers. These droplets, known as "drift," can lead to operational and environmental concerns if not effectively managed. By incorporating drift eliminator cooling towers, facilities can minimize water loss and maintain optimal efficiency. The Importance of Controlling DriftDrift refers to water droplets physically carried away by the exhaust air, distinct from the water that evaporates during the cooling process. If left unaddressed, drift can lead to several problems, including: Corrosion of Equipment: Drift droplets can settle on nearby machinery, piping, and electrical components, leading to corrosion and costly maintenance. Icing Hazards: In colder climates, uncontrolled drift can freeze on roads and surfaces, posing safety risks. Chemical Emissions: When chemicals are added to the cooling water for purposes like algae control, drift can contribute to environmental pollution. Drift eliminators effectively reduce these issues, enhancing both operational integrity and environmental compliance. How Drift Eliminators WorkDrift eliminators use precisely designed baffles to redirect and capture water droplets before they exit the cooling tower. As the exhaust air changes direction, water droplets collide with the baffles, coalescing and draining back into the cooling system. This mechanism minimizes water loss and contributes to overall system efficiency. Key Benefits of Drift... --- ### Optimizing Fertilizer Production with Advanced Mass Transfer Equipment and Separation Solutions > Discover how innovative technologies enhance efficiency, reduce waste, and ensure environmental compliance in the fertilizer industry. - Published: 2024-08-25 - Modified: 2024-10-16 - URL: https://www.kimre.com/optimizing-fertilizer-production-with-advanced-mass-transfer-equipment-and-separation-solutions/ - Categories: Blog In the effort to enhance agricultural productivity and sustainability, fertilizer production stands as a critical foundation. For professionals in this field, it is essential to utilize advanced mass transfer equipment and separation technologies to improve production efficiency and comply with stringent environmental regulations. This discussion examines how sophisticated mass transfer technologies are advancing fertilizer production and contributing to broader objectives of sustainability and efficiency. Effective mass transfer is a fundamental aspect of modern fertilizer manufacturing. It establishes the basis for the efficient conversion of raw materials into high-quality fertilizers by refining mass transfer processes. This optimization is crucial for meeting the increasing global demand for fertilizers, minimizing waste, and enhancing overall process productivity. The Critical Role of Mass Transfer Equipment in Fertilizer ProductionMass transfer equipment is integral to the chemical processes involved in fertilizer production. It facilitates the controlled exchange of gases, liquids, and solids through various components, including scrubbers, strippers, and packed towers. The impact of precise mass transfer on fertilizer production includes: Production Efficiency: Optimized mass transfer processes enhance the utilization of raw materials and energy resources, leading to improved production efficiency. Product Quality: Advanced separation and purification techniques ensure that the final fertilizer product meets high-quality standards necessary for effective agricultural performance. Environmental Compliance: Modern industrial air filtration systems are designed to minimize emissions and waste, thereby reducing the environmental impact of manufacturing operations. Recent advancements in mass transfer technologies are significantly improving fertilizer production processes. These innovations offer: Increased Efficiency: Contemporary mass transfer equipment provides precise control over transfer processes,... --- ### Technical Overview of Mist Eliminators and Key Types for Wet Scrubbers > Learn about mist eliminators and their key types for wet scrubbers. Discover how these technologies help control emissions and improve efficiency in industrial gas cleaning systems - Published: 2024-08-16 - Modified: 2024-10-15 - URL: https://www.kimre.com/technical-overview-of-mist-eliminators-and-key-types-for-wet-scrubbers/ - Categories: Blog In industrial environments where air contamination is prevalent, maintaining air quality is essential. With over 50 years of expertise, Kimre™ Clean Air Technology provides advanced air purification solutions tailored for various applications, including phosphate and nitrogenous fertilizers, chrome production, and asphalt manufacturing. Kimre's product line includes custom-engineered mist eliminators, used in controlling emissions and optimizing air quality. Definition of a Mist EliminatorA mist eliminator is engineered to remove liquid droplets from gas streams in industrial processes. Removal of these droplets is necessary to prevent the release of droplets into the air, thereby minimizing environmental impact. Mist eliminators are on one component, but a very important one air cleaning systems, particularly in conjunction with wet scrubbers that utilize liquid absorption to capture and neutralize pollutants. Types of Mist Eliminators for Wet ScrubbersThe primary types include: Mesh Mist Eliminators: These consist of several layers of mesh arrangements. The outer mesh disperses entrained droplets, while the inner mesh captures them, preventing their re-entrainment into the gas stream. Fiber Bed Mist Eliminators: These use a dense fiber matrix to capture droplets as the gas stream passes through. The fiber bed ensures effective droplet coalescence and removal. Vane Mist Eliminators: These devices feature angled vanes that induce turbulence in the gas flow. This turbulence facilitates the coalescence of droplets, which are then collected on the vane surfaces. Key Mist Eliminators offered by Kimre Fiber Bed Filter Mist Eliminators: Engineered to capture sub-micron droplets and soluble particulate matter, these filters are designed for high-efficiency particulate removal in gas streams. B-GON®... --- ### Comparative Analysis of Forward Flow and Reverse Flow Fiber Bed Mist Eliminators > Forward Flow mist eliminators are noted for their energy efficiency and durability, making them suitable for less demanding applications. - Published: 2024-08-15 - Modified: 2024-09-02 - URL: https://www.kimre.com/comparative-analysis-of-forward-flow-and-reverse-flow-fiber-bed-mist-eliminators/ - Categories: Blog In manufacturing industries where precise air quality control is essential, selecting the appropriate filtration technology is a priority. Kimre™ Clean Air Technology provides custom-designed fiber bed mist eliminators, engineered for the efficient removal of mist and aerosols from industrial gas streams. This article offers a comprehensive comparison of Forward Flow and Reverse Flow Fiber Bed Mist Eliminators, highlighting their operational principles, advantages, and applications. Overview of Fiber Bed Mist Eliminators:Fiber bed mist eliminators are crucial for maintaining optimal air quality across various industrial sectors, including fertilizer production, steel pickling, and sulfuric acid manufacturing. These devices excel at capturing and removing liquid mist from gas streams, ensuring regulatory compliance and enhancing overall air quality. Forward Flow Fiber Bed Mist Eliminators:Forward Flow mist eliminators operate by directing the gas stream to enter the filter media from the exterior and flow inward through the fiber bed. This configuration facilitates the effective capture of mist and particulate matter, resulting in a cleaner gas stream exiting the system. Advantages: High Efficiency: Forward Flow systems excel at capturing fine mist and aerosols, making them suitable for stringent emission control requirements. Reduced Pressure Drop: These systems exhibit a lower pressure drop, leading to decreased energy consumption and operational costs. Extended Service Life: With proper maintenance, Forward Flow systems offer a prolonged operational lifespan, minimizing the need for frequent replacements. Applications: Optimal for processes with moderate mist loads. Suitable for low-viscosity liquids and aerosols. Reverse Flow Fiber Bed Mist Eliminators:Reverse Flow mist eliminators are designed so that the gas stream enters... --- ### How Advanced Fiber Technology is Transforming Industrial Emissions Control > Technologies such as mist eliminator filters, mist eliminator fiber bed filters, and candle filters play a crucial role in improving air quality and reducing environmental impact. - Published: 2024-08-08 - Modified: 2024-10-22 - URL: https://www.kimre.com/how-advanced-fiber-technology-is-transforming-industrial-emissions-control/ - Categories: Blog As industries focus increasingly on environmental sustainability, controlling industrial emissions has become essential. Effective emission control technologies are critical for mitigating environmental impact. This post examines how advanced fiber technology, including mist eliminator filters, mist eliminator fiber bed filters, and candle filters, are influencing the field of industrial emissions control. Understanding Industrial EmissionsIndustrial emissions include various gases and particulates that pose significant environmental risks. These emissions contribute to air pollution, climate change, and health issues. Effective control measures are necessary for reducing these impacts. Advanced technologies are becoming essential for efficiently managing and minimizing pollutants. The Role of Advanced Fiber Technology in Emission ControlKimre’s E-LIMINATOR™ Fiber Bed Candle Filters are notable for their role in emission control. These filters are characterized by: High-Efficiency Filtration: Capable of removing up to 99. 9% of sub-micron particles, these filters contribute to cleaner air emissions. Innovative Design: The design employs fine fibers to effectively capture pollutants, thanks to the intricate structure of the filters. Versatile Applications: These filters are adaptable to different industrial processes, including both forward and reverse flow configurations. Environmental Impact: By reducing particulate emissions, these filters contribute to improved air quality and environmental health. Applications of Fiber Bed FiltersFiber bed filters are used across a variety of industries to manage and control emissions effectively: Chemical Processing: In chemical manufacturing facilities, fiber bed filters help manage emissions of volatile organic compounds (VOCs) and particulate matter. Petrochemical Industry: They are employed to capture fine particulates and chemical fumes generated during petrochemical processing. Pharmaceutical... --- ### Unveiling the Technical Superiority of Kimre’s Fiber Bed Mist Eliminators and Candle Filters > For industries seeking advanced filtration solutions, Kimre stands as a trusted partner, providing innovative technology tailored to meet complex needs. - Published: 2024-08-06 - Modified: 2024-08-27 - URL: https://www.kimre.com/unveiling-the-technical-superiority-of-kimres-fiber-bed-mist-eliminators-and-candle-filters/ - Categories: Blog Manufacturing in chemical industries is governed by stringent air quality control requirements therefore,  implementing advanced filtration technologies is paramount. Kimre™ Clean Air Technology fiber bed mist eliminator filters, also known as candle filters, represent a sophisticated solution designed to enhance air quality by addressing fine particulate matter effectively. This blog delves into the technical aspects and applications of Fiber Bed Candle Filters, exploring their efficiency and industry-specific benefits. The Technical Basis of Fiber Bed Technology Fiber bed mist eliminators are engineered to provide exceptional air purification by leveraging advanced filtration mechanisms: Efficient Particle Capture: Fiber bed technology excels in trapping fine particulate matter, including sub-micron particles, through a dense network of fibers. This results in a significantly cleaner gas stream exiting the filtration system. Advanced Filtration Mechanism: Candle filters utilize sophisticated filtration mechanisms. They enhance particle capture via Brownian motion, where particles collide with fibers due to random movement, and inertial impaction, where larger particles are forced to adhere to the fiber surfaces due to changes in flow direction. Kimre's E-LIMINATOR™ Fiber Bed Candle FiltersKimre’s E-LIMINATOR™ series epitomizes high-efficiency filtration technology with several key advantages: High Efficiency: These filters achieve removal efficiencies up to 99. 9%, ensuring optimal purification of air streams. This high efficiency is crucial for maintaining product integrity and compliance with environmental standards. Customizable Solutions: The fiber bed filters can be tailored to meet specific operational requirements and spatial constraints. Customization options include adjustments for varying efficiency levels and adaptations for unique installation environments. Durable Design: Constructed from robust materials such as carbon steel... --- ### The Strategic Advantage of Retrofitting Your Cooling Tower with DRIFTOR® Drift Eliminators > DRIFTOR® drift eliminators provide a highly effective solution. Partner with us to achieve operational excellence and uphold environmental standards. - Published: 2024-07-15 - Modified: 2024-08-22 - URL: https://www.kimre.com/the-strategic-advantage-of-retrofitting-your-cooling-tower-with-driftor-drift-eliminators/ - Categories: Blog - Tags: Drift Elimination, Elimination Filters, Eliminators In certain manufacturing processes, cooling towers are necessary for managing excess heat and ensuring that operations run optimally. One persistent issue is drift—the escape of tiny water droplets into the air that can carry harmful chemicals. Tackling this challenge is where high-efficiency drift eliminators, like DRIFTOR® drift eliminators for cooling towers become essential.  Here’s why retrofitting your cooling tower with DRIFTOR® drift eliminators is a strategic decision. The Challenge of Drift ManagementDrift refers to the loss of small water droplets that are carried away with the exhaust air from your cooling tower. These droplets can contribute to water loss, chemical contamination, and environmental pollution. Since these droplets can contain harmful chemicals, controlling drift is essential not just for optimal performance,  protecting the environment but also for complying with regulatory standards. What Makes Drift Eliminators So Important? Drift eliminators are specialized devices designed to minimize the amount of water that escapes with the exhaust air. They function by capturing and coalescing these droplets so that they fall back into the cooling tower’s water system. This drastically reduces the amount of water and chemicals that are released.  DRIFTOR® Drift Eliminators Advantages : Optimized Operational Efficiency Superior Performance: DRIFTOR® drift eliminators are engineered to maximize droplet capture while minimizing air resistance. This enhancement in efficiency results in reduced energy consumption and operational costs for your cooling tower. Regulatory Compliance Assurance Adherence to Standards: With stringent environmental regulations, DRIFTOR® drift eliminators help ensure compliance by significantly reducing drift. This mitigates the risk of releasing harmful chemicals and... --- ### How Kimre's Mist Eliminators Ensure Clean Air in Oil Frying Processes > Ensure clean air and safety in oil frying processes with Kimre’s custom mist eliminators, reducing sub-micron particles and odors. - Published: 2024-06-27 - Modified: 2024-07-17 - URL: https://www.kimre.com/how-kimres-mist-eliminators-ensure-clean-air-in-oil-frying-processes/ - Categories: Blog - Tags: B-GON® Mist Eliminator, Fiber Bed, Mist Elimination, Mist Eliminators, Oil Mists In the food frying process, maintaining clean air is a challenge and a critical factor in ensuring product quality and safety. The use of oils in the frying process generates sub-micron mist coming from the fryers, that can result in blue haze and odors. Kimre is a trusted provider of mist eliminators, offering custom solutions designed to tackle oil mist. By installing a custom designed mist eliminator, you can help reduce sub-micron particles by removing oil mist emissions from the fryer stack. The Importance of Oil-free Air in the Food Industry Reducing oil mist is essential in the food production industry for several reasons: Fine oil mist is a health concern for humans who are exposed to it on a regular basis. Reducing oil mist helps to meet health and safety standards. Ensuring that machinery is free from corrosion. Kimre's Mist Elimination Solutions for the Food Industry Mist eliminators are used to remove oil droplets and aerosols from the exhaust in the frying process: Fiber Bed Filters Fiber Bed Filters, or Candle filters, are used for high-efficiency mist elimination. They effectively control sub-micron droplets, collecting even the smallest particles. This is particularly important in food processing environments where sub-micron oil mist is generated. B-GON® Mist Eliminators B-GON® Mist Eliminators are designed to handle droplets in the 2 to 5-micron range. These versatile eliminators can be used in various stages of gas cleaning to ensure that airborne contaminants are effectively controlled. Benefits of Using Mist Eliminators Kimre engineers design and manufacture... --- ### Benefits of Fiber Bed Candle Filters in Fertilizer Processing > Kimre’s fiber bed candle filters excel in the fertilizer industry by capturing acid and solvent mist. Check here to know more! - Published: 2024-06-13 - Modified: 2024-07-11 - URL: https://www.kimre.com/benefits-of-fiber-bed-candle-filters-in-fertilizer-processing/ - Categories: Blog - Tags: Drift Elimination, Fiber Bed, Fiber Mist, Mist Eliminators Kimre' product line, particularly our fiber bed candle filters, offer several innovative applications and advantages in the fertilizer industry, particularly in processes involving sulfur dioxide (SO2), sulfur trioxide (SO3), and sulfuric acid plants. Here’s a detailed exploration of how these products can be utilized effectively. Applications in Chemical Processes Acid Gas Absorption: Challenge: Fertilzer processes often generate acid mist, particularly in sulfuric acid plants, which must be removed to comply with environmental regulations. Solution: Kimre’s fiber bed candle filters effectively capture acid mist from gas streams, ensuring emissions meet regulatory standards. The high removal efficiency (greater than 99. 9% for sub-micron particles) makes them ideal for use in sulfuric acid plants. Solvent Recovery Systems: Challenge: Solvent recovery processes generate solvent mist that needs to be captured and recycled efficiently. Solution: Kimre’s filters enhance the efficiency of solvent recovery systems by capturing and recycling solvent mist effectively. This improves process efficiency and reduces solvent loss. Chemical Reactors: Challenge: Fertilizer plants require a controlled environment to maintain product purity and consistency. Solution: By removing unwanted mist and particulates, Kimre’s demister filters help in maintaining the desired purity levels in the gas stream, thereby improving recovery and product quality. Advantages of Kimre’s Fiber Bed Candle Filters Exceptional Efficiency: Fiber Bed Mist Eliminator filters offer industry-leading efficiency in capturing sub-micron particles, crucial for maintaining clean gas streams in sensitive fertilizer and chemical processes. Customizable Design: Each process has unique filtration requirements. Kimre’s filters can be customized to optimize pressure drop, surface area, and overall... --- ### Enhancing Equipment Protection and Maintenance in Facilities with Mesh Pad Mist Eliminators > Enhance facility maintenance and equipment with Kimre’s mesh pad mist eliminators, ensuring durability and environmental compliance. - Published: 2024-05-15 - Modified: 2024-07-17 - URL: https://www.kimre.com/enhancing-equipment-protection-and-maintenance-in-facilities-with-mesh-pad-mist-eliminators-2/ - Categories: Blog - Tags: Elimination Filters, Fiber Mist, Mesh Mist Eliminators, Mist Elimination In industrial environments, the formation of mist—comprising fine liquid droplets suspended within gas streams—poses significant challenges to equipment reliability, product integrity, and environmental safety. Addressing these complexities necessitates robust solutions for mist elimination, exemplified by Kimre's advanced mesh pad mist eliminators. This technical discourse delves into the operational intricacies of these devices, elucidating their profound benefits and applicability across diverse industrial sectors. The Hidden Threat: Mist and its Impact on Facilities Mist formation pervades various industrial processes such as chemical processing, oil refining, power generation, and food production. These operations emit mist droplets that, if uncontrolled, precipitate detrimental effects: Corrosion and Erosion: Persistent exposure to mist accelerates the degradation of critical equipment components, necessitating frequent maintenance interventions to forestall operational inefficiencies. Diminished Product Quality: Industries like food and beverage production are particularly susceptible to even minute levels of mist contamination, which imperil product safety and compliance with stringent quality standards. Environmental Implications: Unchecked mist emissions contribute to atmospheric pollution, exacerbating air quality concerns and environmental impact assessments. The Power of Prevention: Operational Mechanisms of Mesh Pad Mist Eliminators Mesh pad mist eliminators function as frontline defenses against mist-related challenges. Employing knitted metal wire or specialized plastic filaments, these devices are strategically deployed within ducts or vessels traversed by mist-laden gas streams. Their operational principles encompass: Impaction and Coalescence: Within the mesh pad, gas streams laden with mist encounter the intricate network of fibers, precipitating collisions that disrupt droplet momentum. This kinetic interaction fosters coalescence, whereby smaller droplets amalgamate into larger... --- ### Exploring The Surge of Mist Eliminators in Developing Economies > Discover how the surge in mist eliminators is transforming developing economies' industrial landscapes. - Published: 2024-03-07 - Modified: 2024-07-11 - URL: https://www.kimre.com/exploring-the-surge-of-mist-eliminators-in-developing-economies/ - Categories: Blog - Tags: Demisters, Elimination Filters, Mesh Mist Eliminators, Mist Eliminators The industrial landscape in developing economies is rapidly expanding, bringing new opportunities and challenges. As manufacturing and chemical industries continue to grow, the demand for effective environmental and equipment protection solutions has surged. One critical component in meeting these needs is the mist eliminator, also known as a demister, a device designed to remove liquid droplets from gas or vapor streams. Understanding the role and functionality of mist eliminators is essential for companies aiming to enhance efficiency and comply with environmental regulations. Keep reading to discover more about the role of mist eliminators in the chemical process and their impact on global industries. Key Factors Boosting Adoption in Developing Economies Stringent Environmental Regulations: As manufacturers strive to meet stricter environmental regulations and manufacturing is on the rise, many companies are seeking reputable mist eliminator vendors to design dependable solutions in efforts to combat pollution released at the tail end of the scrubber system. Focus on Increasing Production Capacity: Scaling up production is often driven by the need to meet rising demands. And with increased demand comes increasing output. Reliable mist eliminators contribute to increased production by optimizing processes, minimizing product loss, and preventing equipment downtime. Cost-Effectiveness: Custom-designed mist eliminators can offer a long-term, cost-effective solution compared to other methods of gas cleaning. Long term cost are reduced by utilizing a custom mist eliminator as the ability to enhance efficiency, prevent equipment damage, and ensure product quality are addressed. Benefits of Choosing the Right Mist Eliminator Supplier Selecting a reputable mist... --- ### Tower Scrubbers: Main Types, Features, and Common Applications > Discover the types, features, and applications of tower scrubbers. Learn about packed tower scrubbers for efficient air and water treatment. - Published: 2023-07-19 - Modified: 2023-08-02 - URL: https://www.kimre.com/tower-scrubbers-main-types-features-and-common-applications/ - Categories: Blog - Tags: Mist Elimination, Tower Packing, Wet Scrubbers Tower packing, also known as scrubber packing or media, plays a crucial role in chemical separation and mass transfer processes to remove gas and liquid pollution contaminants before they reach the atmosphere. Different types of tower packing are used for various air and gas treatment applications around the world. These complex systems rely on efficient mass transfer between the gas and liquid phases to remove pollutants and contaminants. Here we will explore the basics of different types of tower packing, their key features, and the common applications. Understanding Tower Packing in scrubbers Tower packing and mist eliminators are vital components of scrubber systems. These systems are also referred to as chemical scrubbers and gas scrubbers. Scrubbers function in the removal of particulates and gases from industrial exhaust streams. Tower packing located in the scrubber provides a large surface area for intimate contact between the gas and liquid phases. The tower packing facilitates the transfer of pollutants from the gas stream into the liquid phase, resulting in effective removal and purification. Types of Tower Packing Random Packing: Random tower packing consists of irregularly shaped packing materials, mostly composed of metal and plastic that are randomly dumped into the tower. The irregular shapes are designed to maximize surface to volume ratio and maximize gas-liquid contact and minimize pressure drop. Tower packing types include different materials of construction, ranging from metals to plastics, glass and ceramics. Metals can include carbon steel, stainless steel, copper and titanium. Some examples of plastics are polypropylene, PTFE... --- ### Innovations and Advancements in Demister Technology > Read on to learn more about the innovations and advancements in demister technology. - Published: 2023-04-14 - Modified: 2023-09-06 - URL: https://www.kimre.com/innovations-and-advancements-in-demister-technology/ - Categories: Blog - Tags: Manufacturing Systems, Mist, Mist Elimination, Mist Eliminators As industries continue to prioritize environmental safety and air quality, the demand for effective air cleaning products has grown exponentially. One such crucial component in the field of air cleaning is the mist eliminator also known as a demister, which plays a vital role in removing mists and other liquids that are generated during chemical, industrial and manufacturing processes. In this article, we will explore the innovations and advancements in demister technology, focusing on demister pads and demister pad manufacturers. Understanding Demisters Demisters, also known as mist eliminators, are devices designed to remove liquid droplets or mist from gas streams. They are utilized in various applications and industries where air or water contaminants are formed through the process. Demisters work by utilizing different mechanisms such as impaction, interception, and diffusion to separate particles from the gas stream. Demister Pads and their Importance Demister pads are chosen as an integral component of scrubber systems. These pads are made up of specialized materials that efficiently capture and separate liquid particles from the gas stream. They are commonly used in industries such as phosphate fertilizers, nitrogenous fertilizers, ammonium nitrate or nitric acid, chrome, asphalt, oil mist, steel pickling, sulphuric acid, and chlor-alkali. Benefits of Demister Pads Efficient Mist Removal: Demister pads are highly effective in removing mist and droplets from gas streams, ensuring cleaner and safer air quality. Enhanced Process Efficiency: By eliminating liquid particles, demister pads prevent corrosion, fouling, and other issues that can impact the efficiency of industrial processes. Improved Environmental... --- ### A Closer Look at the Technology Behind Mist Eliminations > Unveiling candle filters and mesh mist eliminators: Advanced air cleaning technology for sub-micron particles. - Published: 2023-03-23 - Modified: 2023-08-02 - URL: https://www.kimre.com/a-closer-look-at-the-technology-behind-mist-eliminations/ - Categories: Blog - Tags: Bed Filters, Filters, Mist Elimination When designed properly, custom engineered Mesh Mist Eliminators and Fiber Bed Filters will provide the final user with many years of optimal performance and minimal maintenance requirements. Kimre™ Clean Air technology has been designing custom mesh pad mist eliminators since 1973. Our sophisticated line of mist eliminators such as our B-GON® Mist Eliminator is available in the widest range of fiber diameters in the industry, from the finest (0. 05 mm / 0. 002”) to the coarsest (0. 94 mm / 0. 037”) and has been used in more than 40,000 installations worldwide. It is imperative to do your research when choosing a mist eliminator company for your filtration needs. Should your application require a mesh pad filter or a fiber bed mist eliminator, there are many reputable vendors. For over 50 years, Kimre has been known for being a world leader in innovative products, including custom fiber bed filters. In this article, we will take a closer look at the technology behind fiber bedcandle filtersand mist eliminators, their applications, and how they contribute to meeting stringent emission requirements and regulations. Understanding Candle Filters: In Scrubber Systems, mist eliminators of different styles play a crucial role in the overall performance of the vessel. Fiber Bed Filters play a crucial role in creating a safer and healthier environment, particularly for submicron filtration. These filters can offer 99. 9% of particle collection. They are optimal in flow rates of 10 CFM to 250,000 CFM (15 Cubic Meters/Hr to 425,000 Cubic Meters/Hr). Candle... --- ### Kimre Celebrates Engineering and Technical Sales Personnel > Kimre, Inc will celebrate its 50th anniversary in 2023 and is expanding, building and investing in its engineering and technical sales teams to best serve customers worldwide. - Published: 2023-03-16 - Modified: 2023-08-08 - URL: https://www.kimre.com/kimre-celebrates-engineering-and-technical-sales-personnel/ - Categories: Blog Kimre, Inc will celebrate its 50th anniversary in 2023 and is expanding, building and investing in its engineering and technical sales teams to best serve customers worldwide. Kimre engineers and its technical sales teams work synergistically to produce custom designed high-performance monofilament mist eliminators and fiber bed filter solutions. Kimre’s expansion and growth includes heightened recognition of key engineering and technical sales personnel, who are part of Kimre’s legacy of 40,000 installations globally. Brian Clancy has been promoted to the position of Kimre’s Director of Engineering. Brian is a seasoned chemical engineer with both field and design experience in the metals & mining industry. With a passion for practical design, Brian utilizes his bachelor of science in Chemical Engineering from the University of Florida and his MBA from the University of South Florida when designing innovative engineering solutions. Miles Valentine, who holds a bachelor’s degree in Mechanical Engineering from Louisiana State University, and is a registered Professional Engineer, is expanding his engineering design expertise to include both Kimre fiber bed mist elimination solutions as well as monofilament solutions, adding critical capacity to Kimre’s engineering team. Miles has decades of industry knowledge and engineering field experience. Maria Acevedo has been promoted to the role of Director, Technical Sales and Market Development. She holds a bachelor’s degree in Chemical Engineering from the University of South Florida and a bachelor’s degree in Accounting from the University of Havana. She has a passion for combining her business accumen with her expertise in Chemical Engineering.... --- ### Common Types of Mist Eliminators for Wet Scrubbers > Mist Eliminators are essential components of wet scrubbers. When selecting a mist eliminator for a wet scrubber, there are several factors to consider. - Published: 2023-01-16 - Modified: 2023-03-27 - URL: https://www.kimre.com/common-types-of-mist-eliminators-for-wet-scrubbers/ - Categories: Blog, Mist Elimination - Tags: Elimination Filters, Mist Elimination, Oil Mists Mist Eliminators are essential components of wet scrubbers, making them an important factor to consider when selecting a wet scrubber for an industrial application. Mist eliminators, including those using mesh pads, are typically used to remove droplets of water or other liquids from a gas stream, thus improving the efficiency of a wet scrubber. What Do Mist Eliminators Do? The role of mist eliminators in wet scrubbers is to control the particle size and mass flow of the scrubbed gas stream. This is done by trapping and removing droplets of water and other liquids that would otherwise be entrained in the gas stream. By removing these particles, mist eliminators help improve the efficiency and effectiveness of a wet scrubber. Common Types of Mist Eliminators Common types of mist eliminators used in wet scrubbers include mesh, wire mesh mist eliminators, vane mist eliminators, and fiber bed mist eliminators. Wire mesh mist eliminators are designed with two layers of mesh that trap and remove droplets from the gas stream. The outer layer is designed to disperse entrained droplets, while the inner layer is designed to capture the dispersed droplets and prevent them from re-entering the gas stream. Vane mist eliminators use angled plates to disperse and capture droplets. These plates create turbulence in the gas stream, which causes droplets to be dispersed and removed from the stream by the vane edges. Fiber bed mist eliminators use a bed of fibers to capture droplets as they pass through the bed. Selecting the Best... --- ### Understanding The Selection Of Mist Eliminators > Mist eliminator filters are vital in the gas scrubbing process because they remove fine droplets from the air before it is sent into the environment. - Published: 2022-12-22 - Modified: 2023-08-08 - URL: https://www.kimre.com/understanding-the-selection-of-mist-eliminators/ - Categories: Blog - Tags: Elimination Filters, Fiber Mist, Mesh Mist Eliminators Mist eliminator filters are vital in the gas scrubbing process because they remove fine droplets from the air before it is sent into the environment. Since the introduction of stricter environmental laws to significantly limit the expulsion of polluting gasses from gas-washing plants, mist eliminators have become more vital than ever. Mist eliminators can separate droplets as fine as 10 micrometers or less, and it does so with a low pressure drop. Before designing a mist eliminator filter, it helps to gain an understanding of how droplets are formed and how they flow in a gas. Several different factors need to be considered before choosing the best method to eliminate droplets from gas. Some of the mist eliminator filter criteria include: Size of the droplets Pressure drop Flooding potential How To Select The Right Mist Eliminator Liquid droplets are created in different sizes depending on how they were formed. There are three major categories of droplets based on their size: fogs, mists, and sprays. When the droplets created are of a size less than 3 microns, they are categorized as fog. Sizes of droplets between 3 microns and greater are termed a mist. Lastly, those droplets that are larger than 20 microns are called a spray. The mist eliminator is chosen depending on the size of the droplets. For instance, particles termed as mist would be best suited to a wire knitted mesh demister. On the other hand, for particles that are 20 microns or larger, vane-type mist eliminators are... --- ### Demister Pads: A Look Into Its Separation Process > Explore the separation process of demister pads. Dive into our informative blog! - Published: 2022-12-14 - Modified: 2024-10-24 - URL: https://www.kimre.com/demister-pads-a-look-into-its-separation-process/ - Categories: Blog, Mist Eliminators When it comes to maintaining clean and efficient operations in industrial settings, demister pads play a crucial role in separating liquid droplets from gas streams. This innovative technology, also known as mist eliminators or mist pads, ensures optimal performance by effectively capturing and removing mist and aerosols. Let's delve into the world ofdemister pads, explore what they are, how they function in vessels, and their significance in enhancing industrial processes. What Is A Demister Pad? A demister pad is a specialized filtration device designed to remove liquid droplets or mist entrained in gas streams. It consists of a tightly woven mesh, typically made of materials such as stainless steel, Monel, or PTFE. The mesh structure of the demister pad provides a large surface area for the gas and liquid mixture to interact, enabling the separation process. How Does Demister Pads Work in Vessels? Demister pads find extensive use in various types of vessels, such as distillation columns, evaporators, scrubbers, and separators. They are installed within the vessel to capture and remove mist, preventing carryover and ensuring the quality of the gas stream. The separation process within the demister pad involves several mechanisms: Inertial Impaction: As the gas stream flows through the demister pad, droplets with high inertia collide with the wire surfaces of the mesh. This causes the droplets to coalesce and drain down the pad. Diffusion: Smaller droplets present in the gas stream move in a zigzag motion due to diffusion. This motion allows the droplets to come into... --- ### Packed Tower Scrubber > The application of packed tower scrubbers is common in industry because they are highly versatile and can be engineered to address a wide range of pollutants. - Published: 2022-11-18 - Modified: 2022-11-18 - URL: https://www.kimre.com/packed-tower-scrubber/ - Categories: Blog, Wet Scrubbers - Tags: KON-TANE® Scrubber and Tower Packing, Mist Elimination, Wet Scrubbers Packed Tower Scrubbers are vital pollution control devices that are primarily used to absorb gases from a wide variety of processes before the gas stream is released into the environment. Many industrial and municipal businesses are regulated using operating permits issued by a regulating body and require certain criteria are met. However, packed tower scrubbers can also be engineered to recover product and increase plant recovery in certain applications. The application ofpacked tower scrubbersis common in industry because this style of scrubber is highly versatile and can be engineered to address a wide range of pollutants. Packed Tower Scrubbers use a form of “wet scrubbing” in which a chemical solution, often referred to as liquor, is distributed throughout the tower to absorb specific gas or gases from the gaseous phase into the liquid phase. As the liquor is sprayed inside the tower using spray bars, the liquor falls onto a material called tower packing. The packing provides the interface to allow gas/liquid contact. To improve the efficiency of pollutant removal, different types of packing can be used inside of the tower to increase the contact area in which the liquor meets the gas. The contact area allows for both heat and mass transfer to be performed at a greater efficiency than if only sprays were used. Scrubber packing can vary in the material of construction, pressure drop, size, and shape depending on the process application and design requirements of the scrubber. The term “Packed Tower Scrubber” usually is in reference... --- ### Expedited Shipping on Fiber Bed Filters Can Save You Money and Stress > By choosing a company that specializes in Mist Elimination and Fiber Bed Filters, you can essentially remove any type of mist from the gas stream. - Published: 2022-10-27 - Modified: 2022-11-03 - URL: https://www.kimre.com/expedited-shipping-on-fiber-bed-filters-can-save-you-money-and-stress/ - Categories: Blog, Mist Elimination - Tags: Elimination Filters, Fiber Filter, Filtration If you had access to Quick Ship onFiber Bed Filters, would that save you money and stress? Does your company rely on Fiber Bed Filters for optimal process? Often Fiber Bed Filters are needed in a rush and are difficult to find in a timely manner due to various issues. Fiber Bed Filters are typically used in the removal of sub-micron particles and liquids in the gas stream through inertial and Brownian diffusion collection mechanisms. Fiber Bed Filters offer a high collection efficiency, up to 99. 9% removal can be documented. Although used in many applications, Fiber Bed Filters perform optimally in many organic applications, such as, asphalt roofing products, compressed air and gasses, food processing, metal matching oil mist, plasticizer, and rotating equipment lube oil reservoirs. Custom designed Fiber Bed Filters will be the best choice to endure that your operating conditions are taken into consideration. Fiber bed filter are an essential and integral part of your process, but what happens when you forget to place your order for your much needed FB filter, or your current supplier is experiencing issues in delivering your filters to you? Stress happens. If you contact Kimre, we can now Quick Ship 24 hours after you place your order on select high-quality Fiber Bed Filters. Now that Kimre offers Quick Ship, our expedited shipping can offer you high quality Fiber Bed Filters that can be used in chemical processing applications, such as, sulfuric acid, chlorine and chlor-alkali, pulp and paper, semiconductor, acid storage... --- ### How Candle Filters can Capture Fine Oil Mist using Specially Designed Candle Filters > Read more to know how candle filters can capture fine oil mist using specially designed candle filters. - Published: 2021-08-13 - Modified: 2024-10-24 - URL: https://www.kimre.com/how-candle-filters-can-capture-fine-oil-mist-using-specially-designed-candle-filters/ - Categories: Blog, Mist Elimination - Tags: Elimination Filters, Manufacturing Systems, Oil Mists Fine oil mist is an aerosol mixture of oil droplets within the air that can look like smoke. These droplets are formed through processes such as, metalworking fluids— cooling fluids and lubricants— meeting fast rotating tools and objects. Such processes can include milling and drilling. The oil mist produced is so small that it gets dispersed into the air where it can cause many issues and malfunctions. The best way to avoid issues and capture oil mist is by using custom designed fiber bedcandle filters. Candle Filters are cylindrical filters composed of layered fiber bed media wrapped around an inner cage and typically surrounded by an outer cage. Filters can be anywhere from 1 ft to 20 feet in length. Each filter can be made to fit the requirements of the system. Dependent on the industrial process oil aerosol mist vary in size and distribution between . 1μm to 10μm. As a result, each layer of media is composed of different densities that allow for efficient oil mist collection of any size. The cages that encompass the filter media are also made to fit the system. Cages can be constructed out of polymers, corrosion resistant alloys and carbon steel. The result is a filter that can be customized to best support your system properly. What fiber bed mist eliminators (also known as fiber bed filters or candle filters) do is collect and capture oil mist in submicron form. This process of collecting and capturing oil mist can reduce many issues... --- ### How To Keep Your Scrubber Working Properly > Read more to know how to keep your scrubber working properly and know the importance of mist eliminators in maintaining scrubber. - Published: 2021-07-22 - Modified: 2024-10-22 - URL: https://www.kimre.com/how-to-keep-your-scrubber-working-properly/ - Categories: Blog, Wet Scrubbers - Tags: Elimination Filters, Filters, Scrubbers Scrubbers are groups of different devices that come together to control air contamination through many mediums. A large component of scrubbers are the filters used to remove gases and particulates of different sizes in order to purify industrial exhaust streams. To keep the scrubber working properly, mist eliminator filters are used because they collect and remove dangerous mist that would contaminate the air. Mist eliminators come in different diameters made to fit the needs of the scrubber/ system. The filter is composed of layers of filters piled on top of one another. The layers are made up of different materials, such as thermoplastic that can withstand high heat while collecting harmful particulates and acidic mists. Each layer can also be comprised of different diameter sizes based on the particle size that needs to be captured. Choosing the right diameter filter for your Scrubber will be the difference between an efficient scrubber and one that releases contaminants. For example, if the diameter of the filter is too large, unwanted particulates can escape and contaminate the air. If the diameter is too small, clogs can form in the system impacting flow. In either case, the result is an inefficient filter that will negatively impact the system as a whole. When considering how to maintain your system, the type of mist eliminator is also important. Since each system is designed to handle different types of contaminants, the mist eliminator used should match the requirements of the system. For example, when running a system... --- ### The Basic Hazards Of Oil Mist > Kimre equipment can be supplied for point source control as well as combined “house” ventilation systems. - Published: 2021-04-28 - Modified: 2022-10-11 - URL: https://www.kimre.com/the-basic-hazards-of-oil-mist/ - Categories: Blog - Tags: Eliminators, Filtration, Polishing, Polymer Materials, Stainless Steel Oil mist will be produced anytime there is rotating machinery in the metal working industry. Oil mist, which is sometimes called organic vapor is formed from a combination of fluids that are used to cool and lubricate rotating machinery. Lubricating oil creates a layer between the moving parts of machinery in attempts to ensure optimal machine function. During the process of cutting, polishing and grinding of metals along with the combined use of cooling and lubricating fluids, fine oil mist and smoke is formed and released into the air. One way to capture the oil mist is to utilize anoil mist eliminator. Oil mist eliminators such as Fiberbed Filters can help with oil smoke, which is formed when oil droplets are extremely small. Oil smoke is usually produced when machinery is operating at high speed and pressure. When oil contacts the hot machine surface, it vaporizes and condenses then releases sub-micron particles. These tiny droplets are too small to see with the naked eye, however, they are floating in the air until they settle. The residue can be seen on nearby walls, equipment, and machinery. If not captured and filtered, these particles could cause a plethora of problems for companies and operators. In a closed environment such as a factory or a machine shop, mist can linger in the atmosphere and pose a serious health risk to employees. Once released into the atmosphere, the particles leave a negative impact on the environment. There are millions of people who work in... --- ### Mesh Pads vs Vane Pads > Kimre has been a manufacturer of mesh pad mist eliminators since 1973. Contact Kimre for your mesh pad mist elimination needs. - Published: 2021-04-16 - Modified: 2024-10-24 - URL: https://www.kimre.com/mesh-pads-vs-vane-pads/ - Categories: Blog, Mesh Pad Eliminator - Tags: Eliminators, Mesh Mist Eliminators, Vane Pads Mist eliminators are designed to remove entrained liquid droplets from the gas streams such as oil mist during manufacturing or industrial process. Removal of contaminants will assist with recovery of valuable products, improve emissions, and protect downstream equipment. In this blog, we will discuss the basic similarities of vanes and mist eliminator mesh pads. Both vane mist eliminators and mesh mist eliminators operate using the same principle of impaction to capture the droplets. As the droplets contact the filaments in a mesh pad or the surfaces of a vane, they will gather to form larger droplets and then drain with gravity. One of the primary differences between mesh pad mist eliminators and vanes is the ability to filter different size droplets. Vanes only work well for larger droplets and work well in high liquid loading situations as opposed to mesh pads that works for smaller droplets. Vane mist eliminators are also known as chevrons. Typically, they consist of stainless steel, carbon steel, alloy steel, and sometimes plastic. They are constructed of various blades that are spaced to create difficult paths for the gas to follow. Vanes are used in columns, evaporators, and other vessels such as cooling towers, distillation towers. The blades can be smooth or hooked depending on the custom design. With each curve on the blade, the gas flow is forced to change direction, also known as “passes”. Vanes can be vertical or horizontal and are typically are round or rectangular. Vanes can be custom made and offer... --- ### Mist Eliminator Manufacturers > A qualified mist eliminator company will study the process and work with the client along the way to ensure all aspects are considered. - Published: 2021-04-09 - Modified: 2022-10-11 - URL: https://www.kimre.com/mist-eliminator-manufacturers/ - Categories: Blog - Tags: Eliminator Manufacturers, Eliminators, Mist Mist eliminators have played a vital role in manufacturing and process operations for decades. It is now more important than ever to invest in high quality mist eliminators designed by experienced mist eliminator manufacturers. Mist Eliminators were created to remove contaminants or entrainments, such as oil mist, sulfuric acid mist, and chromic acid mist from the gas stream in absorption towers, separation tanks, evaporators, cooling towers, and gas separators. Industries such as metallurgy, petroleum, phosphates, and sulfuric acid rely on mist eliminators in their process. By using properly designed and installed mist eliminators, companies can meet and exceed state and federal standards, reduce operating cost, and protect downstream equipment, while increasing the amount of processing and recovery of valuable materials. As pollution rises due to an increase in manufacturing, there is a growing need for reputable mist eliminator manufacturers. Mist eliminator companies that have experience, will know how to design both horizontal and vertical mist eliminators, also known as pads. The design of the mist eliminator is very much a science. The final product will depend on specifications such as orientation, thickness, flow, velocity, and spacing in the vessel amongst other considerations. The company must have through knowledge of the process and how droplets are generated and transported in the gas to design the best pad. It is imperative that the end user consult the mist eliminator manufacturer to ensure all aspects have been discussed. Mist eliminator manufactures can often design mesh mist eliminators. These operate by utilizing composite mesh... --- ### Components of a Fiber Bed Filter > The filter is composed of various structural materials known as cages or screens made of various durable materials. Learn more. - Published: 2021-03-18 - Modified: 2022-10-11 - URL: https://www.kimre.com/components-of-a-fiber-bed-filter/ - Categories: Blog - Tags: Fiber Bed, Fiber Filter, Filters Fiber Bed Filters are typically used in the removal of sub-micron particles and liquids in the gas stream through inertial and Brownian diffusion collection mechanisms. Fiber Bed Filters offer a high collection efficiency, up to 99. 9% removal can documented. Fiber Bed Filters capture and collect oil mist from the airstream which optimize performance and protect the downstream equipment from failure. They can be used in organic applications, such as, asphalt roofing products, compressed air and gasses, food processing, metal matching oil mist, plasticizer, and rotating equipment lube oil reservoirs. Fiber Bed Filterscan also be used in chemical processing applications, such as, sulfuric acid, chlorine and chlor-alkali, pulp and paper, semiconductor, acid storage tanks and platinum recovery. Overall, filters offer high removal efficiency, easy installation, simplified maintenance, and long filter life. Fiber Bed filters are typically cylindrical and can range is size, reaching heights reaching 20 feet. The filter is composed of various structural materials known as cages or screens. These cages are made of various durable materials such as, stainless steel, carbon steel, corrosion resistant alloys and polymer materials. Sometimes Fiber Bed Filters are constructed with FRP inner and outer cages and plated, this design is often used for controlling fumes from toxic chemicals from waste incineration applications. The “bed” portion of the filter is typically composed of fine fibers of media consisting of various grades and densities packed between two cylindrical screens with flanges at the end. Pressure drop and collection efficiency are influenced by the fiber material,... --- ### Scrubbers in the Fertilizer Industry > The fertilizer industry calls for different chemical process to manufacture different products. These processes generate gases and particulate matter during the process. - Published: 2021-02-09 - Modified: 2024-10-24 - URL: https://www.kimre.com/scrubbers-in-the-fertilizer-industry/ - Categories: Blog, Mesh Pad Eliminator - Tags: Eliminators, Fertilizer Industry, Scrubbers The fertilizer industry calls for different chemical process to manufacture different products. These processes generate gases and particulate matter during the process. Many of these processes could release toxins into the atmosphere. Gas cleaning is a common practice to attempt to eliminate these pollutants. Some of the primary purposes of gas cleaning are to recover raw materials, products, and byproducts. Other reasons are to follow guidelines for pollution emission standards set by the local, state, and federal governments and other regulatory agencies. There are different types of gas cleaning in the form of wet and dry scrubbing. The type of scrubber that is appropriate will depend on the type and size of the particles and components of the gas present. When considering the technologies used to clean the gasses, design, and operation considerations are noted, such as handling characteristics, toxicity, and flammability. All of these will affect the operation of the scrubber. When choosing a scrubber manufacturer, it is important to keep in mind the experience that they offer. The cost of the unit and the budget. There are several types of wet scrubbers that are common in the fertilizer industry. They are further classified as low, medium, and high energy scrubbers. Choosing a scrubber largely depends on the criteria for the air pollution problem in the fertilizer industry. The following will be taken into consideration, process, type of contaminants, separation efficiency and weather there will be a single-stage or various stages. The following are also very important, the packing... --- ### Fiber Bed Filtration – Not all Filters are designed the Same > Kimre offers a complete line of new and repacked Fiber Bed Filters mist collector systems that can meet the most challenging mist elimination needs. - Published: 2020-11-05 - Modified: 2023-08-08 - URL: https://www.kimre.com/fiber-bed-filtration-not-all-filters-are-designed-the-same/ - Categories: Blog - Tags: Fiber Mist, Filters, Mist Optimal filtration is imperative during times of heavy manufacturing and taxing demands on manufacturing plants. It has never been more important to maintain a line of quality filtration to reduce opacity and emissions. Fiber Bed Filters mist collectors are used to trap, collect, and remove liquids and soluble particulate suspended in a gas stream. Fiber bed filters, also known as Candle Filters, Coalescing Filters, or Fiber Mist Collection Systems effectively remove up to 99. 9% percent of sub-micron particulates. They are also used to collect insoluble solids. Fiber Bed filters are known to work well in applications such as asphalt, metalworking or oil mist, food processing, chemical processing, acid mist control, and many other industries. Fiber Bed Filters are designed to provide the final user with many years of optimal performance and minimal operation or maintenance requirements. Typically, these filters are handcrafted and constructed in cylindrical form, filters can range in size from 1 ft to massive in size approaching 20 ft. The body of the Candle Filter is made of inner and outer cages composed of Carbon Steel, Alloy materials, FRP, and Polypropylene. Depending on your performance indicators, a specific composition of layers will be selected. The filter unit rest on or are suspended from a tube sheet inside a closed tank. The design will aim to optimize efficiency and pressure drop. Integral prefilters can be provided to improve performance and life of the Candle Filters in the system. Various replacement options are available to facilitate replacement of the... --- ### Tower Packing Basic Considerations > When considering your options, make sure to work with a company that has several proven installations and case histories to support their success. Contact Kimre for more information of structured tower packing - Published: 2020-10-15 - Modified: 2024-10-24 - URL: https://www.kimre.com/tower-packing-basic-considerations/ - Categories: Blog, Products - Tags: Eliminators, Mist, Tower Scrubber Manufacturing process turn raw materials into useful products, however, some of the by-products of manufacturing are harmful to the environment. The presence of hundreds of potentially toxic chemical substances in the environment is known as chemical pollution. These pollutants contaminate the water, soil, air, and food. Manufacturing plants, refineries, and wastewater treatment facilities rely on the dependable design of tower packing for chemical separation and mass transfer processes to remove gas and liquid pollution contaminants before they reach the atmosphere. Tower packing also known as mist eliminators are commonly found in absorption, distillation, stripping, heat exchangers, cooling towers, and other operations, such as the removal of dust, mist, and odors. The packed tower scrubber will consist of internals, such as tower packing, which is not easy to access after startup, and therefore may be arguably the most important piece of process equipment. If the internals malfunction, the entire process will suffer consequences that can be costly as well as lead to fines and shutdown. Overall, tower packing is key to optimal tower performance. Packed columns are used in a range of industries to allow intimate contact between two phases, which can be liquid/gas or liquid/liquid. The main objective is to promote a uniform distribution of gas and liquid. Doing so is imperative to generate good contact between the liquid and the vapor phase to promote effective mass transfer. Manufacturing plants have packed tower scrubbers, stacks, and columns. Packing provides a large surface where separation can occur. Packing materials come in... --- ### Oil Mist – Not Only a Danger to Your Equipment > Kimre B-GON® Mist Eliminators and Fiber Bed Filters are an ideal way to ensure improved indoor air, efficient production, less downtime, and minimize hazardous conditions for workers. - Published: 2020-09-14 - Modified: 2022-10-11 - URL: https://www.kimre.com/oil-mist-not-only-a-danger-to-your-equipment/ - Categories: Blog - Tags: Elimination Filters, Filters, Mist “Made in the USA” is a wonderful slogan to represent the foundation of a solid manufacturing country. However, while manufacturing is underway, we must consider the effects on the employees and the environment. The process of milling, turning, grinding, and drilling will generate oil mist. If not contained, oil mist will take a toll on your employees and the environment. Luckily, there are effective and affordable solutions to the “oil mist” problem. To protect your employees and equipment, invest in a company that specializes in designing and engineeringmist elimination filters. In the metalworking industry, metalworking fluids (MWF) are used to cool and lubricate the machining activity. The metalworking fluids ensure reduced friction between the tool and the workpiece. In addition, they prolong the life of the tools and protect the surfaces and interiors of the machinery from corrosion. However, when droplets of these metalworking fluids are airborne, smoke, smog, and oil mist are produced. Anything smaller than 1μ is considered oil smoke. If proper mist elimination filters are not utilized, oil mist particles remain airborne and spread in the workplace. A simple solution would be to implement proper filtration. Fiber bed filters are used to capture oil mist in the industry. As if oil mist were not terrible enough on its own, many times it is combined with other toxins, such as minerals and synthetic oils, biocides, and inhibitors. Often, bacteria and contaminants also find their way into the mist. Health effects vary based on the type of MWF, route... --- ### Basics of an Industrial Scrubber > The scrubber design will depend on the operating process conditions, flow rate, temperature, concentration, removal efficiency, and the chemicals being removed. - Published: 2020-08-04 - Modified: 2024-10-22 - URL: https://www.kimre.com/basics-of-an-industrial-scrubber/ - Categories: Blog, Wet Scrubbers - Tags: Mist With pollution on the rise, the need to abate harmful contaminants and stay in compliance with the Clean Air Act is of upmost importance. For this reason, companies are turning to experienced vendors that focus on air pollution control technologies to help keep them in compliance. While there are many viable options, many times, a wet scrubber fitted with quality mist eliminators will be suggested as a safe and effective way to remove pollutants and odors from exhaust streams. A properly designed scrubber will be highly successful in removing contaminants before they reach the atmosphere, therefore keeping companies in compliance and avoiding shutdowns. A scrubber system is used in the removal of harmful and hazardous particulates from industrial gas streams before they are released into the environment. Scrubbers can be engineered to safely remove solids, mist, and gases while at the same time providing cooling. Valuable product may also be recovered in the scrubber preventing product loss. There are two different types of commonly designed scrubbers, wet and dry. In dry scrubbing, solids or slurries are used to bind contaminants. Dry scrubbing is less common than wet scrubbing and could be used in situations where there is no option for a wet scrubber. In wet scrubbing, liquids are used to wash the contaminants. In a wet scrubber, a fan is used to forcefully guide the polluted gas stream through the inlet side of the scrubber via pipes and ductwork. The dirty gas will meet the liquid solution, typically water, but... --- ### The Basics of Mist Eliminators > Structured mesh mist eliminators are made of interlocking plastic monofilaments. These pads can also be cleaned and reused. - Published: 2020-07-07 - Modified: 2024-10-24 - URL: https://www.kimre.com/the-basics-of-mist-eliminators/ - Categories: Blog, Mist Elimination - Tags: Eliminators, Mist In a world of online information, you will find many options when searching for mist elimination solutions. While many companies can sell you a mist eliminator, it is a wise choice to find a company that will design the right mist eliminator for your process. Below we will talk about the basics of mist eliminators, also known as demister pads. In the manufacturing of fertilizers, chemicals, and other processes, liquid will encounter flowing gas, as a result, the entrainment of liquid droplets will generate a mist. Mist is corrosive and can result in process inefficiencies and damage your equipment. A properly designed and installed mist eliminator will collect and remove droplets from the gas stream. Removal happens when droplets within the flowing gas strike the mist eliminator and are then captured. The material coalesces on the surface of the demister pad, causing larger droplets to form. The droplets will join and flow by gravity into the drainage area below where they are recovered or removed. One major concern in mist elimination is plugging. This occurs when a substance builds upon the surface of the mist eliminator causing a blockage and then pressure drop. It is common for process and gas stream problems to result from plugging of the demister pad. Plugging can result in product loss, excessive energy use, corrosion, reduction of equipment life, plant run times being affected, and not meeting output requirements. Structured media mist eliminators are less prone to plugging than conventional knitted mesh. When choosing a... --- ### Ease Your Mind - Choose A Company That Specializes In Mist Elimination > A company that knows your process and works closely with you should be able to design a properly functioning mist eliminator. - Published: 2020-06-04 - Modified: 2024-10-24 - URL: https://www.kimre.com/ease-your-mind-choose-a-company-that-specializes-in-mist-elimination/ - Categories: Blog, Mist Elimination - Tags: Elimination, Eliminators, Mist Mist is not just something in the air on a rainy day. Mist, which is a danger to your health is formed in chemical and other manufacturing processes. When it comes to health and safety, imagine mist as the suspension of chemicals and combustible liquids in lingering the air. It will settle in wherever it lands, corrode machinery and cars, and possibly cause irreversible health concerns. Responsible companies will invest heavily in capital equipment and internals to abate harmful mist and remove mist from the gaseous phase. Typically, this investment will come in the form of mist eliminations. When crossing this path, it is wise to choose a company that specializes in mist elimination. The need to separate mist droplets from the gas stream in industrial chemical processes is one of the most common occurrences in unit operation. This is achieved by using mist eliminators or demisters. A mist eliminator, also known as a demister, should meet the needs of the customer both technically and commercially, therefore you need to know what you as the client want to achieve. A properly designed and installed mist eliminator can reduce carry over, recover valuable product, increase capacity, and substantially minimize downtime. Mist eliminators are designed to address these issues and assist with production, by improving emissions and product loss which will protect downstream equipment. Mist eliminators are commonly found either in vertical towers or in stages in a horizontal scrubber or in cooling towers. They can be engineered for an existing or... --- ### Indirect Cooling of Gas Streams > Indirect cooling of gas streams is often preferable because it eliminates the possibility of contamination of the stream being cooled. - Published: 2020-05-20 - Modified: 2024-10-24 - URL: https://www.kimre.com/indirect-cooling-gas-streams/ - Categories: Blog, Wet Scrubbers - Tags: B-GON® Mist Eliminator, KON-TANE® Scrubber and Tower Packing Indirect cooling of gas streams is often preferable because it eliminates the possibility of contamination of the stream being cooled. Other times, the versatility of a direct cooler to provide gas cleaning in addition to cooling can provide process benefits, saving time and money. Kimre Kon-Tane® Scrubber and Tower Packing and Kimre B-GON® Mist Eliminators are perfectly suited to provide effective cooling and cleaning in a direct contact cooler. Process area of refinery industrial factory in day time Case Study A specialty chemicals manufacturer used a recycled nitrogen stream that was cooled from 60 °C to 20 °C. They had been using an indirect cooler for a number of years, but 1000 mg/cubic meter of insoluble polymer in the 70,000-cubic-meter per hour nitrogen stream clogged the heat exchanger and required extensive annual maintenance to clean the unit. The chemical company considered other options and decided on a direct cooled system. The system consisted of an evaporative cooling section, a two-stage sensible cooling system using Kimre Kon-Tane® Scrubber and Tower Packing and a Kimre B-GON® Mist Eliminator. The evaporative cooling section sprayed 24,000 kg/hr of water into the gas stream, evaporating 435 kg/hr to reduce the gas temperature from 60 °C to 40 °C. This also reduced a small amount of the particulate. In the sensible cooling section, two stages of Kimre Kon-Tane® Scrubber and Tower structured monofilament packing were sprayed with 10 °C chilled water to achieve the required 20 °C outlet temperature, while removing over 90% of the entrained... --- ### Properly Designed Mist Eliminators Help to Keep Pulmonary Disease at Bay > Mist Elimination pads are designed to combat pollution and will mitigate the situation if designed properly. However, if designed faulty they will leak. - Published: 2020-03-17 - Modified: 2024-10-24 - URL: https://www.kimre.com/properly-designed-mist-eliminators-help-to-keep-pulmonary-disease-at-bay/ - Categories: Blog, Mist Elimination - Tags: Eliminators, Mist With the world currently focusing on microscopic virus and the harmful lung issues that these viruses can cause; we naturally see people concerned for their respiratory health. This is a good time to look at mist elimination pads and their efficiency to work in keeping us safe from harmful pollutants that can also cause harm to our lungs and bodies as well. These daily pollutants are generated from cars, factories, smoke, dust, and industries that produce our most needed items. These mechanisms release harmful particulates that escape into the air and reach our lungs causing damage if the exposure is in large quantities or over time. Therefore, this blog will stress the importance keeping the general population safe from microscopic pollutants by utilizing a properly designed mist elimination filter. Filtration efforts to mitigate these pollutants are in the form of mist elimination pads or filters. Industries that produce products or chemicals utilize engineering companies to design and sometimes fabricate mist eliminators for their small- or large-scale scrubber systems and vessels. Many companies, such as Kimre supply these filters to industries to keep them in compliance with the EPA and local environmental agencies. Quality designed mist elimination filters are the lifeline to clean air and the link to optimal operations. Therefore, it makes perfect sense to for companies to invest in fitting their capital equipment with properly designed mist elimination pads to filter out particulate matter. Such pads will be designed to filter out pollutants such as smoke particles from burning... --- ### Project Management – Essential in Chemical Engineering > A project manager will facilitate communications between the client, the fabricator and the engineering firm to make sure that objectives are met. - Published: 2020-02-14 - Modified: 2024-10-24 - URL: https://www.kimre.com/project-management-essential-in-chemical-engineering/ - Categories: Blog, Technology - Tags: Bed Filters, Chemical Engineering, Mist Eliminators When a company chooses to sign a contract for a new or a retrofitted scrubber system, a project manager or team of project managers will be appointed. The importance of carrying out this practice should be applied to a project of any size. When retrofitting or supplying internals such as mist eliminators or fiber bed filters, cages, piping, gaskets, nozzles, etc, it is critical understand the benefits that a project manager can provide throughout the life of the project. Project Managers, also known as PM’s are dedicated key points of contact, that will oversee the project and navigate all challenges to ensure that the needed outcome is achieved. It goes without saying that good communication is the fundamental base to success in any situation. If you have ever heard the phrase “too many cooks in the kitchen” and how detrimental this can be, the same rings true for a kitchen without an appointed cook. Essentially the “cook” is the project manager - and it is detrimental to the project if you do not have a good project manager. It is well known in the industry that most engineers are not project managers and have never had any formal training. Therefore, it is imperative to choose an engineering company with skilled project managers. It is the responsibility of the client to provide clear product and process requirements. This will allow for a clear project scope, and once the scope is set, it is important to not deviate unless the client request... --- ### The Basics of a Fiber Bed Filter > Fiber bed filters are used to remove the mist. Also known as candle filters, they assist with lowering atmospheric emissions. - Published: 2020-01-09 - Modified: 2024-10-24 - URL: https://www.kimre.com/basics-of-a-fiber-bed-filter/ - Categories: Blog, Pollution Abatement Fiber bed mist eliminators capture, collect, and remove liquid particle mists, sub-micron particles and harmful aerosols that cause pollution in the atmosphere. This pollution can take form as opacity, smoke, and blue haze. The pollution that is caused by mist is a product of operations of chemical and industrial processes such as, asphalt processing, acid mist control, Lube oil vents & reservoirs, metalworking (oil mist), precious metal recovery and many other applications. The definition of mist is fine liquid droplets from submicron size to about 10 μm. Fiber bed filters are used to remove the mist. Also known as candle filters, they assist with lowering atmospheric emissions. Fiber bed mist eliminators separate mist from a gas stream in the recovery process, which will improve emissions, protect downstream equipment, and maintain purity. These mist eliminators are highly adaptable and are custom designed for specific applications. Candle filters are used to trap, collect and remove liquids and soluble particulate matter suspended in a gas stream. Liquid then drains from the filters and leaves the system through a drain located in the sump. The clean air will then exit to the atmosphere. They are typically cylindrical elements where the “bed” is composed of fine fibers of media consisting of various grades and densities. The media is packed between two cylindrical screens. Various sheets of fiber bed media are supported by outer cages, inner cages and flanges constructed of carbon steel to corrosion resistant alloys and polymer materials. Sometimes the design will include a... --- ### The Basic Difference Between Random And Structured Tower Packing > Tower internals are a key player in the success of the overall operation. Tower packing is a mass of inert, solid shapes that are used for various applications in distillation, absorption columns, chemical reactors and scrubber systems. - Published: 2019-12-03 - Modified: 2024-10-24 - URL: https://www.kimre.com/the-basic-difference-between-random-and-structured-tower-packing/ - Categories: Blog, Products - Tags: Tower Packing, Tower Packing Types, Tower Scrubber Tower internals are a key player in the success of the overall operation. Tower packing is a mass of inert, solid shapes that are used for various applications in distillation, absorption columns, chemical reactors and scrubber systems. The packing allows for a greater surface area with a low bulk density for gas and liquid to make contact, which can also allow for contact in different phases. Tower packing is sometimes referred to as tower internals or structured packing, random packing or trays. How does it work? The main function of a scrubber column is to remove pollutants, heat, and particulates from processing. Tower packing that is located within the column provides a surface for capturing moisture and particulates that collect and then fall to a collection point at the bottom of the tower. At the same time, the hot gases rise to an exit. Tower packing is suitable for a variety of applications and widely used in many fields, however, it is best to consult a reputable engineering and manufacturing company to evaluate and design the proper packing. Tower packing types include different materials of construction, ranging from metals to plastics, glass and ceramics. Metals can include carbon steel, stainless steel, copper and titanium. Some examples of plastics are polypropylene, PTFE and PVC. Under certain conditions or in specific applications, each provides a particular benefit that may make one tower packing type more desirable than another. Structured Packing Structured packing is specifically designed and arranged and neatly piled in the... --- ### Quality Mist Eliminators, A Solution For Mist In The Paper Industry > Contact us to learn more about our complete line of mist eliminators and to ensure that you are in achieving optimal performance. - Published: 2019-11-19 - Modified: 2024-10-24 - URL: https://www.kimre.com/quality-mist-eliminators-a-solution-for-mist-in-the-paper-industry/ - Categories: Blog, Mist Elimination - Tags: Elimination, Elimination Filters, Mist Elimination Profit or Pollution? We live in a world that would baffle even our most recent ancestors. Currently we are in an era where manufactures of goods can produce and ship items in the same week. Consumerism is at an all-time high. Demand for same day delivery is on the rise. Companies all over the world are over polluting to meet the goals of the modern-day consumer demands. We could dissect any product, but here we will choose the manufacturing of paper. Paper, a simple product that exists with any mail order delivery. If you look at the companies that make paper products, such as envelopes, letter paper and cardboard, you will see that there is an entire system in place to mass produce. It is said that, approx. 411 million metric tons of paper was produced in 2016. More than half of that production was attributable to packaging paper. And for that reason, there are entire systems in place to effectively reduce pollution that results from the paper making process. Therefore, socially responsible companies should invest and maintain their scrubber systems with high quality pads to ensure proper mist elimination. Mist Elimination is just as it sounds, elimination of mist. Mist is a common occurrence that impacts paper mills productivity across the globe. Mist elimination is a much-needed component in high pressure chemical washes. To make paper, wood pulp and other organic fibers will pass through a process that uses chemical and mechanical mechanisms to make the fiber into bleached... --- ### The Facts About Production and Pollution > Kimre have been designing mist eliminators that have been operating around the globe for decades - Published: 2019-08-08 - Modified: 2024-10-24 - URL: https://www.kimre.com/facts-production-pollution/ - Categories: Blog, Pollution Abatement - Tags: Elimination, Elimination Filters, Mist Elimination As the population grows, so does the need for products and consumption, meaning the environmental impact is occurring at a rapid rate. Everything from water, to food to energy will be produced at facilities that are surely going to need to invest in expensive pollution control mechanisms. For example, it is very common to need to control the separation from liquid to vapor. Think about what your family consumes in a day. Many of our day to day products are made in factories that cause negative impacts on the environment. For example, all agricultures practices have been found to have a variety of astronomical effects on the environment, one being extreme air pollution. In the production of fertilizers which are used to grow the food that we eat is great cause of pollution. With all of this said, for companies that are in the business of producing of any product, investing in air pollution control equipment will be a top priority. The connection between emissions into the environment and the system from which they are emitted weighs heavily on production practices. An optimally functioning system means less down time, less pollution and less waste. A well-designed abatement system consists of a combination of scrubbers and mist eliminators. Certain compounds can be extremely corrosive to materials and even be considered toxic. It has been proven that exposure to chemicals can cause diverse reactions ranging from physiological to systemic effects. How does pollution abatement work? Mist eliminators or demisting is the removal... --- ### How Can You Avoid The Health Effects In Industries Using Oil Mist Eliminator? > Kimre can design, manufacture and install oil mist eliminators whether it be a new or existing system. We look forward to assessing you mist elimination needs. - Published: 2019-07-18 - Modified: 2024-10-24 - URL: https://www.kimre.com/can-avoid-health-effects-industries-using-oil-mist-eliminator/ - Categories: Blog, Mist Elimination - Tags: Oil Mists We have learned to associate health hazards with the dreary smoke we see coming out of smokestacks as we pass by factory after factory. We often watch documentaries and movies about polluted towns and sick households with investigators on the hunt to identify and reduce emissions at their source. Due to these outcries in common cinema and sadly from some close to home stories, we realize that working in an industrial setting has a variety of hazards that come with the territory. What is the cost of not taking these matters seriously? For starters, workers can be injured by machines, chemicals, or other substances such as oil mist. There are numerous health impacts that these pollutants can have on people. These can include acne, allergic dermatitis, and contact dermatitis. When the substance gets into a person’s lungs, it can cause bronchitis, rhinitis, asthma, pneumonia, and potentially lung cancer. Health and safety are being taken very seriously by companies around the world. What is Oil Mist? The modern world consists of manufacturers of instruments, automotive, power train parts such as engines and transmission. It’s very likely that if you work or live near a manufacturing facility it will contain equipment such as machines for welding, grinding, cutting and milling. For industries that fry food, such as potato chips, the oils that are used in this process can evaporate and turn into droplets that float on the air. When plastic products are manufactured, a variety of different additives are used that can... --- ### A Packed Tower Scrubber Depends on Certain Features to be Effective > Kimre’s packed tower scrubber is efficient when removing particles from the air and has the features to be effective. - Published: 2018-11-14 - Modified: 2024-10-24 - URL: https://www.kimre.com/a-packed-tower-scrubber-depends-on-certain-features-to-be-effective/ - Categories: Blog, Wet Scrubbers - Tags: Tower Packing Combatting air pollution requires having the right equipment, internals and maintenance in place. The importance of these factors will the pivotal point in your system performance. Tower packing is a key component to your system. Designed for particulate removal and mist elimination, you will find that the best designed tower packing will make a difference in your operations. In unit operations or gas cleaning applications, mass transfer refers to the net movement of a chemical from one phase to another. Structured tower packing offers the ability for higher performance and efficiency at a lower pressure drop vs. random tower packing. Structured packing consists of large pieces of material that are placed individually in the tower at a specific orientation. The packing is specifically designed and manufactured to meet the requirements of each individual application. At Kimre, we offer woven interlaced tower packing, constructed of monofilament materials such as PVDF or Polypropylene. The structured materials can be layered in accordance to the application. They are then fit into cassettes which can be inserted at various stages of the vessel. If needed, the materials used will withstand high temperatures. Tower packing will effectively remove a wide range of air pollutants in many industrial applications. By allowing the liquid to flow down and over the surface of the packing, tower packing creates a mixing action between the gas and liquid. Tower Packing breaks up the liquid phase of the chemical process and creates the maximum surface area for transfer into the vapor phase,... --- ### What features and specifications are required in Demister Pads > Demister pads are extremely effective when it comes to the removal of entrained liquid droplets from the vapor stream. - Published: 2018-10-17 - Modified: 2022-10-11 - URL: https://www.kimre.com/what-features-and-specifications-are-required-in-demister-pads/ - Categories: Blog - Tags: Demisters Demister pads or mist eliminators are used to guarantee filtering efficiency, prevent product loss and equipment damage. Typically mist eliminator pads are located at the top of the vessel before the outlet. Often used in cooling towers, ventilation systems and air scrubbers. Mist eliminators are used in various applications or industries producing acid mist, alkaline mist, oil mist. As the liquid droplets pass through a demister pad, they coalesce and form large droplets which drain back into the system. The large droplets are too heavy to reach the surface through the gas stream. This prevents toxic chemicals from being released into the environment. Should these contaminated vapor droplets find their way out of the vessel, they could lead to corrosion around the facility, while damaging electrical systems and create a potentially dangerous work environment. Easy Installation A properly designed and fitted demister pad will be easy to install, resulting in minimal downtime. Demister pads are uniquely engineered and assembled to meet client’s needs. A well-engineered pad will be highly efficient resulting in low pressure drop and fowling. The pads are made of corrosion-resistant materials and designed to withstand elevated temperatures. This allows for long life, minimal cost, and higher production in plant operations. Completely Eliminates The Mist Demister pads are extremely effective when it comes to the removal of entrained liquid droplets from the vapor stream. If efficiently designed, constructed of durable materials and properly installed, a mist eliminator pad can remove nearly 100% of solvent losses or emissions. Shapes... --- ### Drift Elimination – Elimination of problems > One of the most common problems and causes of shut down in chemical plant operations around the world is caused by drift. Drift eliminator is designed to resolve this problem. - Published: 2018-09-13 - Modified: 2023-08-08 - URL: https://www.kimre.com/drift-elimination-elimination-of-problems/ - Categories: Blog - Tags: Drift Elimination If you have a cooling tower on your facility to remove heat from your operations, you should be using a well fitted and properly designed drift eliminator. This will assure that you to keep toxic chemical compounds out of the surrounding environment while your production is at optimal level. Most cooling towers should be fitted with a drift eliminator as a way of protecting the natural environment, according to the Federal Energy Management Program as laid out by the U. S. Department of Energy. Strict regulations are enforced and must be complied with. Drift is a hazard to your facility During the cooling process, a cooling tower will release water vapor. Many facilities that process or use toxic chemicals in their operations run the risk of releasing the toxic particles into the air, via large water droplets. Over time this will cause considerable damage to the environment resulting in fines and a possible shutdown. The excess moisture being released from the vessel into the air will lead to corrosion problems throughout the facility, damaging the pipes, electrical components, and other equipment. This moisture can also cause the facility’s electrical systems to fail. All resulting in significant fines, cost, and product loss. To eliminate these issues, a drift eliminator is installed on the cooling tower. Its function is to capture the gas entrained droplets and force them to change direction by interfering with their velocity. This causes the water droplets to turn back the way they came, re-enter the cooling tower... --- ### Not all drift eliminators are equal. The importance of choosing the right manufacturer > All drift eliminators have different manufacturing and designing process as per the requirement. Choose the most suitable drift eliminator manufacturer for your operation wisely. - Published: 2018-08-14 - Modified: 2024-10-24 - URL: https://www.kimre.com/not-all-drift-eliminators-are-equal.-the-importance-of-choosing-the-right-manufacturer/ - Categories: Blog, Products - Tags: Drift Elimination In every wet cooling tower, there is a loss of water emitted out of the tower and into the surrounding environment, this is known as cooling tower drift. This is due to the evaporative cooling process. Although this is a normal part of the cooling process, it is not always safe. The drift droplets that escape contain the same particulate matter of the circulating water that they originate from. Depending on the application and the cleanliness of the tower, this can include dangerous chemicals, bacteria’s and mold. To address the loss of waste heat and contaminated drift, drift eliminators must be implemented. Due to poor design and improper installations, many cooling towers are still at risk of hazardous carry over and unproductive downtime. It is important to choose the best drift eliminator manufacturer. To facilitate your cooling tower operations with a drift eliminator, you must choose the right manufacturer. Your drift eliminator should always be fabricated to your specifications. A custom designed drift eliminator should be able to accommodate any size cooling tower. Ideally, the flexible should allow for easy installation. If properly designed and installed, the droplets will collect, coalesce and drain the liquid away from the gas stream. Once installed, naturally the drift eliminator will sustain wear and become brittle or clogged over time. This process can happen prematurely if proper preventative maintenance is not scheduled and implemented. Labor and down time can be costly for removal and installation of a new cooling tower drift eliminator. Therefore, it... --- ### Demister Pads - Engineered for Any Application > Demister pads are well-engineered for high efficiency, preventing low pressure drop and fowling. Know how they behave in high temprature. - Published: 2018-07-20 - Modified: 2024-10-24 - URL: https://www.kimre.com/demister-pads-engineered-for-any-application/ - Categories: Blog, Products - Tags: Elimination, Elimination Filters, Mist Elimination Demister pads or mist eliminators are used to guarantee filtering efficiency, prevent product loss and equipment damage. Often used in cooling towers, ventilation systems and air scrubbers. Mist eliminators are used in various applications or industries producing acid mist, alkaline mist, oil mist. Typically mist eliminator pads are located at the top of the vessel before the outlet. As the liquid droplets pass through a demister pad, they coalesce and form large droplets which drain back into the system. The large droplets are too heavy to reach the surface through the gas stream. This prevents toxic chemicals from being released into the environment. Should these contaminated vapor droplets find their way out of the vessel, they could lead to corrosion around the facility, while damaging electrical systems and create a potentially dangerous work environment. Engineered for the client’s needs Mist eliminator pads can be manufactured in all sizes and shapes for vertical or horizontal flow. They can be an innovative design to meet stringent requirements or a retrofit to reduce cost. Mist eliminators can be designed to fit over any opening to create a tortuous path for toxic gasses. Regardless of what kind of facility you manage, you can find a mist eliminator supplier that can custom build the right pads for your facility. A properly designed and fitted demister pad will be easy to install, resulting in minimal downtime. Demister pads are uniquely engineered and assembled to meet client’s needs. A well-engineered pad will be highly efficient resulting in... --- ### Prevent the Dangers of Drift by Installing a Drift Eliminator in your Cooling Tower > Drift eliminators are basically designed to banish moisture caught in the cooling tower air stream. Know how it works to prevent pipes and other electrical equipment from corrosion. - Published: 2018-07-13 - Modified: 2024-10-24 - URL: https://www.kimre.com/prevent-dangers-by-installing-drift-eliminator-in-cooling-tower/ - Categories: Blog, Products Water, essential to live. Essential to cool your equipment. Essential to maintain your cooling tower in optimal working order. However, water in the form of drift can be costly, dangerous and deadly. Naturally cooling towers have a normal amount of evaporation. An abundance of evaporation can result in a major expense as well as the risk of exposing the surrounding environment to the release of toxic chemicals. If you have a cooling tower on your facility to remove heat from your operations, you should be using a high-quality drift eliminator. The Dangers of Drift Facilities that process or use toxic chemicals in their operations also run the risk of releasing drift. What is drift? Drift is the unwanted escape of toxins being released into the environment in via large water droplets that have escaped your cooling tower. These droplets can then contaminate the air around the facility or fall back to the ground and contaminate the ground or nearby water supply. They can then spread to other parts of the local environment, damaging ecosystems, wildlife, and residents alike. Drift can cause icing of public roads, parking lots, and fields downwind of the cooling tower. Drift can also negatively impact your facilities ability to produce. The excess moisture in the air can lead to corrosion problems throughout the facility, damaging the pipes, electrical components, and other expensive equipment. This moisture can also cause the facility’s electrical systems to fail. All this leading to costly repairs and possible shutdown. How Drift Eliminators... --- ### Mist Eliminator Filter: For Improved Work Environment And Productivity > Mist eliminator filter eradicates the mist and heavy liquid particles from gas streams. It helps to revamp product efficiency and work environment. - Published: 2018-07-05 - Modified: 2024-10-24 - URL: https://www.kimre.com/mist-eliminator-filter-for-improved-work-environment-and-productivity/ - Categories: Blog, Mist Elimination - Tags: Elimination, Elimination Filters, Mist Elimination The mist eliminator filter is a very important component that’s been seeing increasing use in many industrial processes. Its primary purpose is to filter gas streams, removing mist and heavy liquid particles from them. The benefits from it are twofold. First, the removal of mist from gas streams means less harm to the environment, as otherwise this mist, containing pollutants would be released into the atmosphere. The second benefit is protecting downstream equipment that may suffer from erosion caused by the contaminants in the mist. The factory or plant itself is also made free of this pollution, increasing the wellbeing of workers in it. Among the common applications of mist eliminator filters are: Chlorine or alkaline processes Acidic processes decontamination Abatement of organic fumes Heavy oil particle removal The additional bonus of this is not allowing too much water (which is often essential for equipment cooling) to leave the plant. The mist eliminator filter traps it and from there it cascades back down the shaft to the reservoir where it can be filtered and used again. This means not only a more eco-friendly but also considerably more efficient manufacturing operation. Our inline mist eliminator technology is comprised of tiny fibers that, with the help of Brownian motion, separate the heavier liquid particles (mist) from the gas stream as it passes by and through the filtration system. Inline Mist Eliminator Filter - Benefits and Specifications Kimre mist eliminator pads allow for very flexible implementation and can be built to your exact needs... --- ### Why Your Cooling Tower Should Have Drift Eliminator? > Does your facility’s cooling tower have a drift eliminator? Learn how drift eliminators protect your facility’s equipment and remove toxic substances from the environment. - Published: 2018-06-25 - Modified: 2024-10-24 - URL: https://www.kimre.com/why-your-cooling-tower-should-have-drift-eliminator/ - Categories: Blog, Products - Tags: Drift Elimination If you have a cooling tower on your facility to remove heat from your operations, you should be using a drift eliminator to keep toxic chemical compounds out of the surrounding environment. Most cooling towers should be fitted with a drift eliminator as way of protecting the natural environment, according to the Federal Energy Management Program as laid out by the U. S. Department of Energy. Learn more about how these systems can help facility managers keep toxic chemicals out of the environment. How Drift Eliminators Work During the cooling process, a cooling tower will release water vapor into the air, which does not negatively affect the environment. But certain facilities that process or use toxic chemicals in their operations also run the risk of releasing some of the particles into the air via large water droplets. These water droplets carry toxic chemicals out of the facility and release them into the air, which can cause significant damage to the environment. When a drift eliminator is installed on the cooling tower, it will capture these large water droplets and force them to change direction by interfering with their velocity. This causes the water droplets to turn back the way they came and re-enter the cooling tower, preventing them from leaking into the air and the atmosphere. The Dangers of Excess Drift Depending on what kind of facility you manage, all kinds of toxic chemicals may be released out of the cooling tower in the form of large water droplets. These... --- ### The Salient Features of Demister Pads > Demister pads protect the environment by eliminating the flow of toxic chemicals. Discover what makes demister pads so effective at keeping the air clean. - Published: 2018-06-12 - Modified: 2024-10-24 - URL: https://www.kimre.com/the-salient-features-of-demister-pads/ - Categories: Blog, Mesh Pad Eliminator - Tags: Demisters Demister pads or mist eliminators are used to keep large water droplets from circulating throughout a facility. They trap the excess moisture in the air and keep these water droplets from advancing beyond a certain point. Typically, these water droplets are contaminated with toxic chemicals that pose a threat to the rest of the facility and its employees. The pads are used around pipes and vents that release water vapor into the air, stopping these chemicals from spreading throughout the facility or from being released into the environment. Learn more about the salient features of demister pads and why they are so useful. Easy to Install You do not need a lot of time to install a demister pad onto a piece of equipment. They are designed to slide right into the opening to prevent toxic chemicals from leaking out. These materials are also cost-efficient because they are corrosion-resistant. They are typically made with stainless steel and exotic alloys that have been annealed to prevent corrosion. As the facility manager, you do not need to worry about replacing these pads on a regular basis. They will continue to be effective long after the original purchase date. Nearly 100% Mist Elimination Demister pads are extremely effective when it comes to eliminating mist from the air flow. When mist and vapor steam flows through one of the pads, the vapor is free to move through the pad, while the excess moisture turns into large water droplets and are thus drained out of... --- ### The Role Of Oil Mist Separator In The Manufacturing Plant > Oil mist separator is a filtration system which eliminates oil mist for the clean environment. Its used in plant for increasing the safety & efficiency. - Published: 2018-05-28 - Modified: 2022-10-11 - URL: https://www.kimre.com/role-oil-mist-separator-manufacturing-plant/ - Categories: Blog - Tags: Elimination Filters, Manufacturing Systems, Oil Mists “A filtration system which eliminates oil mist from the exhaust air, thereby creating a cleaner and safer environment. ” Oil mist separators are an important component used for the extraction and filtration of oil mist. Typically, they are used for large-scale compressors, gas and steam turbines, as well as generators and other equipment with oil systems. Oil mist eliminators ensure clean, oil-free exhaust air. As particles are removed, what left behind is clean uncontaminated oil. An oil mist separator operates by using the coalescing effect inside a filtering unit. Oil-laden air is led into the filer by way of vacuum. A side channel vacuum pump creates the suction which can be adjusted manually via an additional air valve. The air flows through the inlet tube then onto the cavity, then through the filter house. Once here, the fine oil droplets join with larger droplets and are retained in the fibers. The oil droplets in the air stream are led through a series of microfiber cartridges which make up the oil mist separator. As the oil-laden air travels this “obstacle course”, the considerably heavier and larger oil particles get trapped and compressed. They are then separated from the main air stream. As they collect on the separator walls, they are pulled by gravity down the shaft and into a reservoir in the bottom of the filtering tunnel. Once collected, the oil is sent back to the lubricant oil tank to be reused. As a result of oil mist filter application, the... --- ### Asphalt Paving Plants And Wet Scrubbers > Asphalt is a sticky, black & highly viscous liquid or semi-solid form of petroleum. Asphalt plant is a convenient way & allow for the supply of hot asphalt. - Published: 2018-01-31 - Modified: 2024-10-24 - URL: https://www.kimre.com/asphalt-paving-plants-and-wet-scrubbers/ - Categories: Blog, Wet Scrubbers - Tags: Wet Scrubbers Asphalt is a sticky, black, and highly viscous liquid or semi-solid form of petroleum. Hot asphalt is mixed at 300-350 degrees and needs to be laid hot, therefore it must be produced close to where it is being used. Asphalt plants can be set up on construction sites that need a steady supply of asphalt. This is convenient and allows for the readily supply hot asphalt. In turn for such a convenience, wet scrubber should be utilized to keep your asphalt plant in EPA compliance. Environmental protection laws have developed stringent codes in regard to the limit of water flow and particulate and smoke emissions from asphalt plants. Asphalt and Concrete is an extremely integral part of the infrastructure of modern life and its production is a growing sector of industrial production. Asphalt concrete is used in many different applications, most commonly in the construction of highways and roads. 90 percent of paved roads in the United States are paved with asphalt. The main components of asphalt concrete are sand, gravel, crushed stone, slag, rock dust, powder or asphalt binder. The production process of asphalt and concrete results in a lot of particulate matter, mainly in the form of dust. The dust produced by the process can disrupt the manufacturing process and cause premature equipment aging and failure. Dust and pollution control at asphalt concrete production facilities is essential to prevent dangerous conditions that are detrimental to worker’s health. To date, dry dust collectors are a common way of dust... --- ### Trap Solvent Airborne Particles With Mist Eliminator Filters > Mist eliminator pad is cost-effective solution for reducing solvent losses and harmful emissions. It traps airborne particles and maintains an optimal functioning system. - Published: 2018-01-24 - Modified: 2024-10-24 - URL: https://www.kimre.com/trap-solvent-airborne-particles-mist-eliminator-filters/ - Categories: Blog, Mist Elimination - Tags: Elimination, Elimination Filters, Mist Elimination Mist eliminator pads and proper engineering go hand in hand when it comes to trapping airborne particles and maintaining an optimally functioning system. Particulate matter is the sum of all solid and liquid particles suspended in air, many of which are hazardous. Generally, these are divided into coarse and fine particles. Each has their own definition for measurement. They can be further classified as organic or inorganic in their origin. Some commonly would be known as dust, pollen,soot, smoke, and liquid droplets. They will vary in size and composition. Fine particles would be aerosols and vapors. Larger particles would be industrial dust from agricultural processes, uncovered soil, unpaved roads or mining operations. Everyday living such as traffic causes wear and tear on roads, producing particulate matter that we know as dust. Other common larger particulates are sea salt, pollen, mold and insect bodies. Federally, it is a requirement by EPA for industries that create pollution to eliminate or significantly reduce hazardous substances into the environment. At Kimre™, our experienced application specialist are advanced in designing mist eliminator pads and working with solvents that are used to further breakdown solutes or substance, also known as particulates. When properly engineered and installed, mist eliminator pads play a key role in the removal of entrained droplets or particles in the gas or vapor stream. Mist eliminator pads and filters are a cost-effective solution to reducing solvent losses and harmful emissions. This will extend equipment life and lessen maintenance cycles and down time. Once... --- ### What is the Function of Wet Scrubbers in Industrial Processes? > Wet scrubbers are known for their function of “scrubbing” unwanted particles that find their way into the gas stream. They are found in industrial plants. - Published: 2017-12-01 - Modified: 2024-10-24 - URL: https://www.kimre.com/function-wet-scrubbers-industrial-processes/ - Categories: Blog, Wet Scrubbers - Tags: Wet Scrubbers For over 40 years, Kimre™ has been a respected leader in the design and implantation of wet scrubbers in plants around the globe. Generally, scrubbers are known for their function of “scrubbing” unwanted particles that find their way into the gas stream. Wet Scrubbers are found in chemical plants, acid manufacturing plants and steel making plants, amongst others.   Wet scrubbers are utilized when a gas stream becomes contaminated by particulate or a gas, or a combination of both. Some gas pollutants could be ammonia, chlorine, or sulfur compounds. In the wet scrubber, these gasses will be dissolved or absorbed into the scrubbing liquid. The liquid many times is water, but can vary depending on the pollutant. In Industrial exhaust systems these harmful gasses or particulates must be removed to ensure optimal performance and compliance. Particulate matter is microscopic or liquid matter that finds its way into the gas stream. When the liquid comes into contact with the dust particulate, the heavier and coarser particles are washed out and carried down to make contact with the mist eliminator pads. Wet scrubbers are an effective pollution control device. To effectively work, many variables are considered when designing the scrubber. Particulate scrubbers, usually referred to as Venturi Scrubbers are typically effective in removing particulate from exhaust. These scrubbers are typically smaller and pose many advantages. Most commonly, a wet scrubber consists of a vessel, ductwork, fan, mist eliminator, pumps and the liquid treatment. Kimre’s™ experienced engineers can effectively design the optimal scrubber for... --- ### Drift Eliminator’s And Uses In The Industry > Water loss from a cooling tower is inevitable and these harmful droplets are known as drift. The drift eliminator collects droplets and avoids water loss. - Published: 2017-10-27 - Modified: 2024-10-24 - URL: https://www.kimre.com/drift-eliminators-uses-industry/ - Categories: Blog, Mesh Pad Eliminator - Tags: Drift Elimination The drift eliminator is an important component of most cooling towers used today in various industries where harmful droplets have the potential to be released into the environment. These droplets are composed of minerals, chemicals and water, which can impact not only the environment but your equipment. These harmful droplets are known as drift. Water loss from a cooling tower is inevitable, however making sure the water is harmless vapor is possible and essential. To address the loss of harmful droplets, a drift eliminator must be installed. However, a one-time installation is not the answer, there must be properly a designed product constructed of quality materials and maintenance to ensure proper functioning. Prior to explaining the components, we should elaborate on Kimre’s™ Driftor, Drift Eliminator. DRIFTOR® Drift Eliminator is an adaptation of the proven B-GON® Mist Eliminator, engineered to collect droplets and to drain collected liquid away from the gas stream using our coarsest diameter monofilaments. It is made of polypropylene material filled with carbon black for protection against ultraviolet deterioration by sunlight and enhanced service life. DRIFTOR® Eliminator can be used to reduce carryover from cross-flow and counter-flow cooling towers, evaporative condensers, coolers, quench towers, or any other tower where drift is a problem The Cooling Tower Mechanism: A profile of the drift eliminator: polypropylene material that prevents water loss from the cooling tower into the air. This is accomplished by an interrupting to the water by a directional change of airflow at different points in the cooling tower.... --- ### Maintain Uniform Volume and Flow with Tower Packing > Having the best option possible will allow for less down time and more production. Here we discuss the advantages of choosing tower packing technology. - Published: 2017-08-30 - Modified: 2024-11-08 - URL: https://www.kimre.com/maintain-uniform-volume-flow-tower-packing/ - Categories: Blog - Tags: Tower Packing One of the most important factors in unit operations is distillation. The distillation and cooling processes occur by utilizing the internals. Internals, as important as they are to the operation, are not easily accessible. This is why it is imperative to choose the proper internals for the tower. Having the best option possible will allow for less down time and more production. Here is a list of differences between packed and tray towers as well as the advantages of choosing tower packing technology. Tray Tower Operation This type of tower creates liquid holdup to achieve optimal separation in the vapor-liquid mass transfer. The tower has stacks of horizontal trays and a weir on each tray creates the holdup. The liquid runs across the trays and then flows over to a downcomer to the next stage of separation. Trays used in those towers can be different, some of the models being valve trays, sieve trays and bubble cap trays. Packed Tower Design and Applications Tower packing creates a large amount of surface area per volume where the liquid-vapor mass transfer will occur. The vertical positioning of the surfaces allows for far more even flow during which the vapor and liquid remain in continuous contact with the packed bed surfaces. Unlike the step*based contact of the tray bed tower, this process is uninterrupted, improving flow and increasing the overall volume of processed vapor. Random Vs. Structured Tower Packing There are two primary models of packed bed towers, the random and structured tower... --- ### The Emerging Role of The Oil Mist Separator in Preventing Air Pollution > Kimre B-GON® Mist Eliminator keeps manufacturing units safe & compliant. Built with fiber bed filters, it optimizes indoor air quality & minimizes hazards. - Published: 2017-08-01 - Modified: 2024-10-24 - URL: https://www.kimre.com/emerging-role-oil-mist-separator-preventing-air-pollution/ - Categories: Blog, Mist Elimination - Tags: Elimination Filters, Manufacturing Systems, Oil Mists Strick regulations regarding waste, health, safety and environmental issues are highly in effect. Many of these regulations pertain to air pollution. Air pollution can be caused by many things, from greenhouse gas emissions, to smoke particles, chemicals and oil amongst many others. This is one of the reasons why the important technology of oil mist separator has become very high demand. Oil pollutants can accumulate and be released in the air in many ways, this happens due to a number of factors from routine plant operations to faulty equipment. For example, metalworking operations rely on the use of coolants and lubricants to keep the machinery running smoothly. This use of oil for cooling involves heating elements to elevated temperatures, resulting in hydrocarbon smog, also known as “blue haze”. This smog will collect within the plant and gradually escape the building, seeping into the atmosphere. In food frying, oils will fume out into the air, producing a similar yet less harmful effect. In other manufacturing fields, polymers are infused with additives that grant them certain characteristics depending on the intended use. Those additives are often hard to keep contained. They will evaporate in the high-temperature plastic manufacturing process and find their way into the ventilation system and outside into the environment. Pollutants in all of these industries are of different calibers and present different degrees of danger to the environment, but all of them are harmful to some extent. Therefore, an oil mist extraction system is essential to keeping the facility healthy,... --- ### The Cooling Tower Drift Challenge - Solved! > Cooling tower plays a crucial role for power plants and other industrial facilities. Cooling tower drift can cause damage to the environment & one’s health. - Published: 2017-07-11 - Modified: 2024-10-24 - URL: https://www.kimre.com/cooling-tower-drift-challenge-solved/ - Categories: Blog, Products - Tags: Cooling Tower Drift Cooling towers are an essential part of power plants and other types of industrial facilities. A cooling tower is essentially a heat rejection device that emits the accumulated heat produced by the facility, which is also known as waste heat. This is achieved by channeling excess heat into a stream of water that absorbs it and then releases it out into the atmosphere. This can be done in several different ways. One is the evaporation of water, or by the presence of air that takes in the heat. The latter is the case in closed circuit cooling towers. In either case, loss of water is inevitable, because even in closed circuit systems, some evaporation will occur and water droplets will find their way out into the atmosphere. This loss of water is undesirable for two reasons - operational efficiency and drift control. Setting aside the question of efficiency caused by evaporation loss, let's focus on the problem presented by cooling tower drift. Which is by far the greater concern. Cooling tower drift is not by any means harmless water vapor. It is water that has become infused with chemicals and pollutants that can cause short and long-term damage to the environment and one’s health. The Solution - Drift Eliminators These water droplets carrying potentially hazardous materials are typically larger than the harmless pure vapor. Drift eliminators’ working principle is based on this difference and focuses on trapping and capturing those larger water droplets as they try to escape the cooling... --- ### Remove Contaminant Liquids Easily with Coalescer Pads > Dealing with dangerous pollutants is a major challenge for all industry. Coalescer pads are the ideal solution for the contaminant liquid removal process. - Published: 2017-06-12 - Modified: 2024-10-24 - URL: https://www.kimre.com/remove-contaminant-liquids-easily-coalescer-pads/ - Categories: Blog, Mesh Pad Eliminator One of the main challenges faced by modern industry, whether it is fertilizer manufacturing, metal manufacturing, auto mechanics, chemical plants amongst various others is dealing with dangerous pollutants. This challenge has many factors, here we focus on two primary components: Efficient pollutant /contaminant removal Cost effective removal of contaminants The ideal solution for the liquid separation process for example, which is the topic of discussion here, would be a method that is both highly efficient, and extremely cost effective. Introducing Kimre’s LIQUI-NOMIX® Liquid Coalescers This patented technology is the “definition” of efficiency and cost effectiveness in the liquid separation process. It works by “polishing” streams of water to catch and remove liquid contaminants from them. The result is a below 2 PPM water quality, fit for absolutely any industry standard. Electrostatic Coalescer Transformer Technology The LIQUI-NOMIX® liquid separation process is used in many leading Original Equipment Manufacturers of oil/water separators, which is in itself a testament of its value and efficiency. It is an entirely new type of oil coalescer, or “separator”, in that it’s completely different than the traditional polyurethane foam coalescers. Those more typical separators absorb contaminants while mostly blocking the water’s flow. This obstruction puts a limit on how much water can be processed in any given amount of time. The coalescer technology we use has a unique filament structure that rather than stand in the way of the water flow, leads it in a tortuous path, along which it is cleansed. The walls of this path... --- ### Highly Efficient Scrubbing Systems in Fertilizer Complexes Nitrogen + Syngas > Kimre's SXF™ Semi-Cross Flow Scrubber & AEROSEP Multi-Stage Aerosol Separation System reduces urea dust to less than 1 micron. We treat many gases in 1 vessel - Published: 2017-05-25 - Modified: 2024-11-08 - URL: https://www.kimre.com/highly-efficient-scrubbing-systems-fertilizer-complexes-nitrogen-syngas/ - Categories: Blog Kimre has recently achieved the lowest ever urea dust emissions using its SXF™ Semi-Cross Flow Scrubber technology at a urea granulation plant. The challenge for tougher emission control of urea dust was presented with the development of new urea production in the United States. With recent focus on the health impacts of fine airborne particulate, the permitted emission limit values negotiated between plant sites and local environmental authorities were lower than any previously demonstrated limits. Urea dust is characterized as “particulate matter”, one of six criteria air pollutants regulated by the US Environmental Protection Agency (EPA) which established requirements for PM10 (particulate matter with aerodynamic diameter of 10 micrometers or less) and PM2. 5 (particulate matter with aerodynamic diameter of 2. 5 micrometers or less). PM10  and PM2. 5 have come under increased scrutiny due to recent studies showing detrimental health impacts of the penetration of these fine particles into the human lung. Requirements of less than 10 mg dust per Nm3 gas on a dry basis were desired for an industry that had previously required no less than 20 mg/Nm3 urea dust. Opacity regulations came along as new, separate enforceable emission requirements to particulate matter. With limits as low as zero percent, also known as “invisible stack” conditions, it is the most stringent air permit requirement in the industry. Ammonia, classified as a precursor to PM2. 5 which then becomes a regulated pollutant, is another source of emissions from urea granulation plants. It is not particularly difficult to deal... --- ### Cooling Tower Drift Eliminator: An Innovative Product To Minimize Harmful Drift > Drift eliminator is used to capture water droplets and prevent it from escaping. Cooling towers are designed for heat exchange and lower the temperature. - Published: 2017-05-04 - Modified: 2024-10-24 - URL: https://www.kimre.com/cooling-tower-drift-eliminator-an-innovative-product-to-minimize-harmful-drift/ - Categories: Blog, Products - Tags: Drift Elimination Cooling towers are a specialized heat exchanger that allows water and air to come into contact with one another in efforts to lower the temperature of the hot water in an application. There are many aspects to cooling towers such as natural or mechanical, crossflow and counter flow, factory assembled or field erected. Overall, the purpose of a cooling tower is to take the water which has been heated by an industrial process and pump it through the pipes in the cooling tower. The water is then sprayed onto a material which allows exposure to cool air. This process cools the water. The cooled water then gets pumped back through the tower. The process is repeated to maintain a cooling effect on the equipment. Cooling towers produce evaporation also known drift. Drift is the loss of water droplets that are deposited in to the environment, these droplets have collected chemicals, oils and other particles that may present a real environmental hazard. To minimize drift and other mechanical issues, it is imperative to have a well-maintained cooling tower. The tower will function at maximum efficiency and produce less problems down the road. The Solution – A Drift Eliminator As evaporation occurs from the cooling tower, chemicals are released that can cause health hazards, environmental pollutants and lead to mechanical dysfunctions. When a DRIFTOR® drift eliminator is installed, those droplets of water are removed and the dangers they carry are minimized or avoided. The way this technology works is by setting obstacles... --- ### Mist Eliminator Manufacturers: Helping To Achieve A Clean Environment > Mist eliminators are used to remove liquid droplet or mist from vapor streams in order to keep environment safe from hazardous contaminants & air pollution. - Published: 2017-03-30 - Modified: 2024-10-24 - URL: https://www.kimre.com/mist-eliminator-manufacturers-helping-to-achieve-a-clean-environment/ - Categories: Blog, Mist Elimination - Tags: Elimination, Elimination Filters, Mist Elimination Mist eliminators are one of the main safeguards not only in keeping the environment safe from contaminants, but also for maintaining a high productivity in plants around the world. Mist Elimination and pollution are vast and important topics, here we can only skim the surface. Before we go a little deeper into some the many benefits of mist elimination pads, let’s answer one important question: What is a Mist Eliminator? Mist elimination or “demisting” can be defined as the mechanical separation or removal of liquid droplets or mists from vapor streams. Failure to effectively capture these mists often leads to higher contaminant emissions, production loss, corrosion and increased maintenance costs. Mist elimination pads are used both in air intake and air exhaust points. They assist in keeping facilities and the environment safe by capturing contaminants that would otherwise create pollution and cause manufacturing issues. Accumulated mist can gradually cause damage to machinery. Mist elimination pads assist with keeping machinery operating optimally. The same mist, if not caught, can also inflict damage to a worker’s health and lead to litigation and worse. Kimre mist eliminators belong in three main categories: Fiber Bed Filter Mist Eliminators B-Gon Mist Eliminators® The Driftor® The Fiber Bed Filter, also known as a candle filter, is a high efficiency device which is used to trap soluble airborne mist particles. They are essentially cylindrical lined tubes that are used as beds where mist particles sink and get trapped. Their exact compound depends on the mist they are... --- ### AEROSEP®Multi-Stage Aerosol Separation System > The AEROSEP system of Kimre Inc. is designed to collect hygroscopic submicron particles known as aerosols that are as minute as 0.2µm in diameter. Some of its features are efficient high sub-micron removal, flexibility, simplified  maintenance and low costs. - Published: 2017-01-27 - Modified: 2024-11-12 - URL: https://www.kimre.com/aerosep/ - Categories: Blog, Technology The AEROSEP® system is specifically designed for the collection of hygroscopic, submicron particles (or “aerosols”) as small as 0. 2 µm in diameter. The AEROSEP® Technology utilizes particle growth via nucleated condensation and a stage-wise collection approach to meet the most stringent removal efficiency requirements. Typically, a system is comprised of four stages. Stage 1 is a pre-conditioning stage designed for gas saturation and removal of particles that are 3 µm and larger in diameter. Stage 2 is a particle growth stage where the nucleated condensation of aerosols takes place, enlarging the aerosols to particles of 1µm in size. Stage 3 coalesces or agglomerates the enlarged particles in a coalescing B-GON® Mist Eliminator to approximately 10-12 µm in diameter which are then removed in Stage 4, an entrainment separator B-GON® Mist Eliminator. The AEROSEP® is a proven technology for emission control in various applications such as flue gas clean-up in municipal solid waste burning, coal-fired power generation, nitrogenous fertilizer and semiconductor industries, but many other processes can benefit from this technology. AEROSEP® Features High submicron removal efficiency, guaranteed to meet increasingly stringent emission standards Flexible vessel size and shape Modular vessel fabrication provides quick delivery and installation Flexible component adaptability: KON-TANE® and B-GON® designs can be exchanged for optimized or reduced performance Simplified maintenance with: Easy installation and removal of KON-TANE® and B-GON® utilizing PANTS HANGER™ cassette or BATTEN BAR™ module assemblies Removable spray lances On-line cleaning service of KON-TANE® and B-GON® In one common vessel, each stage can function... --- ### SXF™Semi-Crossflow Scrubber > The Kimre’s SXF™ Semi-Cross Flow Scrubber is used for cleaning gases of contaminants. Dirty gas flows through it horizontally by way of a set of pre conditioning sprays. - Published: 2017-01-27 - Modified: 2024-10-24 - URL: https://www.kimre.com/sxf/ - Categories: Blog, Technology The Kimre’s SXF™ Semi-Cross Flow Scrubber is a horizontal cross flow scrubber featuring Kimre™ Technology. The term “semi cross-flow” refers to the scrubbing liquid running down the mesh as the gas flows through it perpendicularly. The SXF™ provides a unique solution for superior performance for cleaning gases of contaminants. The dirty gas flows horizontally through the scrubber through a set of pre-conditioning sprays followed by a series of KON-TANE® Scrubber and Tower Packing stages. The pre-conditioning sprays mainly provide cooling and saturation of the gas while the KON-TANE® packing provides exceptional mass transfer for various gas scrubbing and absorption applications. A final B-GON® Mist Eliminator stage is designed and installed to capture mist and entrainment. The design of an SXF™ scrubber can accommodate a series of independent, individual scrubbing and absorption processes in one common vessel. While the design is optimum for services prone to pluggage due to heavy particulate loading, various other applications will benefit from this unique scrubber. SXF™ Features High efficiency, guaranteed to meet stringent emission standards Low pressure drop Flexible vessel size and shape Modular vessel fabrication provides quick delivery and installation Flexible component adaptability: KON-TANE® and B-GON® designs can be exchanged for optimized or reduced performance Simplified maintenance with: Easy installation and removal of KON-TANE® and B-GON® utilizing PANTS HANGER™ cassette or BATTEN BAR™ module assemblies Removable spray lances On-line cleaning service of KON-TANE® and B-GON® In one common vessel, each stage can function individually, as a subsystem, to: Treat different pollutants without cross-contamination Independently... --- ### Fiber Bed Filters > Fiber bed filters mist collectors are used to separate liquids and soluble particles which are suspended in a gas stream and also to collect insoluble solids. - Published: 2017-01-27 - Modified: 2024-10-24 - URL: https://www.kimre.com/fiber-bed/ - Categories: Blog, Technology KImre, Inc. Fiber Bed Filters are designed to provide the final user with many years of optimal performance and minimal operation or maintenance requirements. We can provide complete Fiber Bed Filters Systems for flow rates from 10 CFM to 250,000 CFM (15 Cubic Meters/Hr to 425,000 Cubic Meters/Hr). Smaller single filter systems can be provided with a vessel or skid mounted fan and be quick set up, connected, and be ready to go. For intermediate ranges of flows, skid mounted systems can be provided or separate vessels, fans, prefilters and exhaust stacks can be supplied as site conditions warrant. Larger systems require field erection work which will be witnessed by Kimre project engineering to provide advice for a successful installation. Fiber Bed Filters mist collectors are used to trap, collect and remove liquids and soluble particulate suspended in a gas stream. They are also used to collect insoluble solids. Kimre Fiber Bed Filters work under (3) three basic particle collection principles: Impaction: Large size particles (> 3 microns) flowing in the same direction of the fluid that contains them. The fluid will travel around any obstacle in its path; however the large size particles inertia will make them continue to follow the fluid’s original path which will impact them to the filters fibers where they are collected. Interception: Medium size particles (>1 micron particle size --- ### KON-TANE®Scrubber and Tower Packing > Packed tower scrubbers and tower packing are used for an improved phase transfer. Easily removable wet scrubbers allow comfortable matter flow. - Published: 2017-01-10 - Modified: 2024-10-24 - URL: https://www.kimre.com/kon-tane-scrubber-and-tower-packing/ - Categories: Blog, Mist Eliminators In unit operations or gas cleaning applications, mass transfer refers to the net movement of a chemical from one phase to another.   Typically, this involves the transfer of a gaseous component into a liquid component, but can be from liquid to gaseous.   Some of the processes where mass transfer is performed includes absorption, scrubbing, stripping and distillation. Tower packing is typically used to provide an improved environment for the contact between the two phases and improve the mass transfer. The most common form of tower packing is referred to as “dumped” or “Random” packing.   These packings are a mass of inert solid shapes dumped in a cylindrical column for providing greater surface area for the gas and liquid in a wet scrubber to make contact. Structured tower packing is another type of packing thought of in much the same manner, a series of stages are installed in a vertical tower to provide maximum surface area for the gas and liquid to make contact. Kimre’s KON-TANE® Scrubber and Tower Packing is a structured, interlaced monofilament material. It is designed to facilitate breakup of the liquid phase, creating maximum surface area for mass transfer with the vapor phase. KON-TANE® packing produces low pressure drop, prevents liquid holdup on and within the packing and curtails excessive energy use. The ladder-like arrangement of KON-TANE® filaments or cylinders forms V-type double systems that intersect each other at right angles. A droplet falling from one of the cylinders will almost immediately hit the next.... --- ### Fiber Bed Filter Mist Eliminators > Eliminate challenging mist with Kimre’s mist eliminator filters. Candle filters efficiently collect and remove unwanted particulate matter from the processes. - Published: 2017-01-05 - Modified: 2024-10-24 - URL: https://www.kimre.com/fiber-glass-products/ - Categories: Blog, Mist Eliminators Fiber Bed Filters, also called Candle filters, high efficiency mist eliminator (HEME) filters and Brownian diffusion filters, are used to trap, collect and remove liquids and soluble particulate matter suspended in a gas stream. They are typically cylindrical elements where the “bed” is composed of fine fibers of media composed of various grades and density packed between two cylindical screens. The Screens (or Cages) can be constructed of various types of materials depending on the nature of the application ranging from carbon steel to corrosion resistant alloys to polymer materials. Mist laden gas passes the wall of the Fiber Bed Filters and cleaned gas exits from the opposite side. If the gas passes from the inside to the outside of the element, it is called forward flow or a sitting filter. If the gas passes from the outside to the inside of the element It is called reverse flow or a hanging filter. As the particles try to pass through the Fiber Bed Filters, they are trapped and held by the fibers. While larger particles are collected by inertial methods of impaction onto or interception by a fiber, the high efficiency of the Fiber Bed Filters results from the Brownian motion of the gas and the impact of gas molecules on the smallest, sub-micron particles. The collection mechanism is known as Brownian diffusion. The collected liquid particles (or dissolved soluble solids) are coalesced into drops on the filter's fiber surface and drain by gravity. Kimre offers a complete line of... --- ### B-GON®Mist Eliminators > Kimre Inc’s mesh pad mist eliminator is used to remove the liquid droplets from the vapour streams, thereby achieving lower contaminant emissions, production losses, etc. - Published: 2017-01-05 - Modified: 2024-10-24 - URL: https://www.kimre.com/mesh-pad-mist-eliminators/ - Categories: Blog, Mist Eliminators --- ### LIQUI-NOMIX®Liquid Coalescers > Coalescer pads are used to separate liquid contaminants from liquid streams. They are used as a final polishing element to achieve quality levels below 2 ppm. - Published: 2017-01-05 - Modified: 2024-10-24 - URL: https://www.kimre.com/liqui-nomix-liquid-coalescer/ - Categories: Blog, Mist Eliminators Kimre’s LIQUI-NOMIX® Liquid/Liquid Coalescers provide polishing of liquid streams to remove contaminant liquids to meet any industry standards. Water quality levels below 2 ppm can be easily achieved. LIQUI-NOMIX® is used as a final polishing element by many of the industries’ leading Original Equipment Manufacturers (OEMs) of oil/water separators. The filament structure of the LIQUI-NOMIX® Coalescers creates a tortuous path for the liquid flow, which creates a high surface area for collection of the contaminant liquid. LIQUI-NOMIX® Coalescers are provided in thermoplastics including polypropylene, which is oleophilic. Therefore, the collection of oily contaminants in water is enhanced. Finely dispersed droplets that are too small to be separated by simple gravitational settling are collected by the fibers of LIQUI-NOMIX®. These droplets coalesce and collect into large droplets, which can then rise to the top of the coalescer and can be easily skimmed away from the aqueous phase. Contrary to typical polyurethane foam coalescers, LIQUI-NOMIX® Coalescers utilize composite designs that allow long-term operation and low maintenance. This design incorporates layers of varying fiber diameters from the largest available in the industry to the finest. The large fiber diameter layers provide resistance to fouling by solids and sludge and protect the finer layers downstream. The finer layers are able to collect the droplets that are too fine to be removed by gravity separation. Furthermore, LIQUI-NOMIX®’s three-dimensional structure allows for easy cleaning and re-use, virtually eliminating the replacement costs of other polyurethane coalescers. Applications for LIQUI-NOMIX® Coalescers include: Groundwater Remediation Machining/Grinding Plants Steel Processing... --- ### DRIFTOR® Drift Eliminators > A drift eliminator cooling tower is used to control the loss of water from cooling towers. Cooling tower mist eliminator also prevent corrosion, short circuiting and more. - Published: 2017-01-05 - Modified: 2024-10-24 - URL: https://www.kimre.com/driftor-drift-eliminator/ - Categories: Blog, Mist Eliminators DRIFTOR® Drift Eliminators for cooling towers Drift is water lost from cooling towers as liquid droplets are entrained in the exhaust air. The drift loss is independent of the water lost by evaporation and may be expressed in units of lb/hr or percentage of circulating water flow. Drift eliminators are used to control this drift loss from the tower. DRIFTOR® Drift Eliminator can solve some of the most common problems associated with drift loss: Corrosion problems on surrounding piping, equipment, and electrical components Short circuiting resulting in failure of electrical systems Icing of public roads, parking lots, and fields downwind of the tower Emission of chemicals to the atmosphere Description of DRIFTOR® DRIFTOR® Drift Eliminator is an adaptation of the proven B-GON® Mist Eliminator, engineered to collect droplets and to drain collected liquid away from the gas stream using our coarsest diameter monofilaments. It is made of polypropylene material filled with carbon black for protection against ultraviolet deterioration by sunlight and enhanced service life. While most cooling towers are equipped with the standard chevron, or high velocity design, drift eliminators, many towers have carryover problems which may be caused by: Pluggage and fouling in the fill or drift eliminator Irregular air flow patterns Damaged or chipped drift eliminator Poor drift eliminator collection performance DRIFTOR® Drift Eliminator can be installed right over the existing drift eliminators to collect the drift carryover regardless of the cause. And, in many cases, it is installed while the cooling tower is in continuous operation, preventing... ---